Defender. Manual — part 82
For additional information, refer to:
Cooling Fan
(303-03
Engine Cooling - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma, Removal and Installation).
4. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Crankshaft
Front Seal
In-vehicle Repair
Special Tool(s)
Remover/Installer, Front Oil Seal
303-679 (21-238)
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Remove the crankshaft pulley.
For additional information, refer to:
Crankshaft Pulley
(303-01
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma,
In-vehicle Repair).
3. Using the special tool, remove and discard the crankshaft
front oil seal.
Installation
1. NOTE: Clean the component mating faces.
• NOTE: Install a new crankshaft front oil seal.
• NOTE: A new crankshaft front oil seal is supplied with an
alignment sleeve that will be pushed out during installation.
Using the special tool, install the crankshaft front oil seal.
2. Install the crankshaft pulley.
For additional information, refer to:
Crankshaft Pulley
(303-01
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma,
In-vehicle Repair).
3. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Crankshaft
Rear Seal
In-vehicle Repair
Removal
1.
WARNING: Do not work on or under a vehicle
supported only by a jack. Always support the vehicle on safety
stands.
Raise and Support the vehicle.
2. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
3. Remove the flywheel.
For additional information, refer to:
Flywheel
(303-01 Engine
- 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma, In-
vehicle Repair).
4. Remove and discard the crankshaft rear seal.
Remove and discard the 8 bolts.
Installation
1.
CAUTION: A new crankshaft rear seal is supplied with
an alignment sleeve that must not be removed until the
crankshaft rear seal is fully installed. Failure to follow this
instruction may result in damage to the vehicle.
• NOTE: Clean the component mating faces.
Check the 2 foam pads are located on the ladder frame
gasket.
If the ladder frame gasket tabs are present, trim using a
suitable tool flush to the engine block and ladder frame.
Apply a thin layer of sealant to the areas shown.
2. CAUTIONS:
Install the new crankshaft rear seal within five minutes of
applying the recommended sealant.
Do not add the sealant anywhere other than the area
shown.
Using the recommended sealant completely fill the square
areas shown.
For additional information, refer to:
Specifications
(303-01
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma,
Specifications).
3. Install the crankshaft rear seal.
3. Install the crankshaft rear seal.
Tighten the bolts in the sequence shown to 10 Nm (7
lb.ft).
4. Remove and discard the crankshaft rear seal alignment
sleeve.
5. Install the flywheel.
For additional information, refer to:
Flywheel
(303-01 Engine
- 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma, In-
vehicle Repair).
6. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
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