Range Rover Classic. Manual — part 23
12
ENGINE
16
REPAIR
8. Ensure housing seal is correctly seated in its
groove in new housing and seal assembly.
9. Fit new assembly, with former/guide in-situ, over
crankshaft flange, this action will eject
former/guide.
10. Secure assembly to cylinder block with five bolts
tightened to correct torque, removing slave studs
individually and inserting bolts.
11. Refit flywheel.
See Flywheel
12. Refit clutch.
See CLUTCH, Repair, Clutch
Assembly
13. Refit gearbox.
See MANUAL GEARBOX,
Repair, R380 Manual Gearbox
14. Reconnect battery negative lead.
CRANKSHAFT BEARING BUSH
Service repair no - 12.21.45
1. Disconnect battery negative lead.
2. Remove gearbox.
See MANUAL GEARBOX,
Repair, R380 Manual Gearbox
3. Remove clutch.
See CLUTCH, Repair, Clutch
Assembly
4. Remove flywheel.
See Flywheel
5. Remove bearing bush.
NOTE: The bearing bush can be removed
by using one of the following methods.
Method 1.
Obtain a short length of steel rod of a diameter having
a good slide fit in the bore of the bush. Pack the bore
with grease and insert the steel rod into the end of the
bore, give a sharp blow with a hammer and the
grease should drive out the bush. It is recommended
that the bush and rod be covered by a suitable cloth
or rag to prevent grease from splashing.
Tdi
17
REPAIR
Method 2.
Thread the bore of the existing bush and using a
suitable bolt extract the bush. Thoroughly clean bush
location ensuring all swarf is removed.
Fitting
6. Fit new bush using a suitable shouldered drift,
inserting bush flush with end of crankshaft.
7. Refit flywheel.
See Flywheel
8. Refit clutch.
See CLUTCH, Repair, Clutch
Assembly
9. Refit gearbox.
See MANUAL GEARBOX,
Repair, R380 Manual Gearbox
10. Reconnect battery negative lead.
FLYWHEEL HOUSING
Service repair no - 12.53.01
Remove
1. Disconnect battery negative lead.
2. Remove gearbox.
See MANUAL GEARBOX,
Repair, R380 Manual Gearbox
3. Remove clutch.
See CLUTCH, Repair, Clutch
Assembly
4. Remove flywheel.
See Flywheel
5. Remove starter motor.
6. Remove two bolts from top of flywheel housing.
7. Remove four bolts from bottom of flywheel
housing.
8. Remove six inner bolts and lift off flywheel
housing.
Refit
9. Clean rear face of housing and mating face on
block, ensuring all old sealant is removed.
12
ENGINE
18
REPAIR
10. Apply sealant to flywheel housing mating face on
cylinder block (Fig. J5944).
11. Fit housing to cylinder block and secure with
bolts as removed. Tighten to
45 Nm.
12. Remove surplus sealant from block.
13. Refit starter motor.
14. Refit flywheel.
See Flywheel
15. Refit clutch.
See CLUTCH, Repair, Clutch
Assembly
16. Refit gearbox.
See MANUAL GEARBOX,
Repair, R380 Manual Gearbox
17. Reconnect battery negative lead.
OIL FILTER
Service repair no - 12.60.01
Remove
1. Place drain tray under filter.
2. Unscrew filter anti-clockwise, using a strap or
spanner.
Refit
3. Smear clean engine oil on seal of new filter.
4. Screw on filter until sealing ring touches
machined face, then tighten a further half turn by
hand only. Do not over tighten.
Tdi
19
REPAIR
OIL TEMPERATURE CONTROL VALVE
Service repair no - 12.60.69
Remove
1. Disconnect oil cooler pipes.
2. Remove two bolts and carefully withdraw
thermostat extension housing (1) complete with
O ring seal (2), thermostat (3), two washers (4)
and spring (5).
3. Clean adaptor housing.
4. Inspect all parts and renew as necessary.
Refit
5. Fit thermostat to extension housing ensuring pin
locates in hole.
6. Fit two washers and spring to thermostat.
7. Fit a new ’O’ ring to extension housing.
8. Insert spring into adaptor and secure extension
housing to adaptor with bolts. Tighten to
9 Nm.
OIL FILTER HEAD GASKET
Service repair no - 12.60.03
Renew
1. Disconnect oil cooler pipes.
2. Disconnect pressure switch lead.
3. Remove securing bolts and withdraw head
complete with gasket.
4. Clean mating faces.
5. Refit head with new gasket.
6. Secure with bolts Tighten to
45 Nm.
7. Refit pipes and reconnect pressure switch.
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