Range Rover Classic. Manual — part 38
19
FUEL SYSTEM
6
REPAIR
FUEL FILTER ELEMENT
Service repair no - 19.25.07
Remove
1. Disconnect battery negative lead.
2. Clean area around filter head.
3. Place a suitable container beneath filter bowl to
collect any spillage.
4. Loosen bleed screw.
5. Loosen drain tap, allow fuel to drain into
container.
6. Unscrew filter element, discard element.
Refit
7. Clean seal and seating in filter head.
8. Lubricate filter element seal with fuel.
9. Position filter element to filter head and hand
tighten.
10. Reconnect battery negative lead.
11. Crank engine until fuel is drawn through the
system and starts.
INTERCOOLER
Service repair no - 19.42.15
Remove
1. Disconnect battery negative lead.
2. Release 2 clips securing fan cowl to radiator top
cover.
3. Remove 4 bolts securing radiator top cover,
remove top cover.
4. Remove nut, bolt and washers securing
intercooler side cover bracket to bonnet [hood]
platform.
5. Release bracket from side cover lug, position
bracket and power steering reservoir aside.
6. Position side cover away from intercooler.
7. Loosen 2 clips and disconnect top hose from
intercooler.
8. Loosen 2 clips and disconnect bottom hose from
intercooler.
Tdi
7
REPAIR
9. Move intercooler upwards and clear of fan cowl.
Refit
10. Ensure locatiing lug grommets are fitted and in
good condition.
11. Ensure foam pad is in good condition and
attached to intercooler.
12. Move intercooler into position.
13. Reverse removal procedure.
GLOW PLUGS
Service repair no - 19.60.31
Remove
1. Disconnect battery negative lead.
No.1 glow plug - air conditioning models
2. Release drive belt from compressor pulley.
See
ENGINE, Repair, Drive Belt Renew
3. Remove 4 bolts securing compressor to front
cover, move compressor aside.
No.3 glow plug
4. Remove bolt securing Hummel valve, withdraw
valve, remove and discard ’O’ ring.
19
FUEL SYSTEM
8
REPAIR
All glow plugs
5. Remove terminal nut from glow plug, disconnect
wire from glow plug terminal.
6. Remove glow plug.
Refit
7. Clean glow plug and seating.
8. Coat threads of glow plug with suitable anti-seize
compound operational to a temperature of
1000
°
C.
9. Fit glow plug. Tighten to
23 Nm.
10. Connect wire to glow plug terminal and secure
with nut.
NOTE: Feed wire must be connected to
No. 4 glow plug terminal.
11.
No. 3 glow plug: Lubricate new ’O’ ring with
engine oil and fit to Hummel valve. Fit valve and
secure with bolt. Tighten to
15 Nm.
No. 1 glow plug - air conditioning models
12. Position compressor to front cover, fit bolts.
Tighten to
25 Nm.
13. Fit drive belt to compressor pulley and adjust
tension.
See ENGINE, Repair, Drive Belt
Renew
All models
14. Reconnect battery negative lead.
EGR VALVE
Service repair no - 19.45.01
Remove
1. Disconnect multiplug from EGR valve.
2. Disconnect vacuum pipe from EGR valve.
3. Remove 2 Allen screws securing EGR valve to
exhaust manifold.
4. Remove 2 bolts securing hose to EGR valve.
5. Remove EGR valve and discard gaskets.
Refit
6. Clean mating faces of EGR valve and exhaust
manifold.
7. Reverse removal procedure. Tighten bolts to
25
Nm.
Tdi
9
REPAIR
GLOW PLUG CONTROL UNIT
Service repair no - 19.60.33
Remove
1. Disconnect battery negative lead.
2. Remove nut and bolt securing control unit to
mounting bracket.
3. Disconnect multiplug and remove control unit.
Refit
4. Reverse removal procedure.
EGR CONTROL UNIT
Service repair no - 19.45.06
Remove
1. Release 2 glovebox stays from fascia and pivot
glovebox fully downwards.
2. Remove 2 plastic nuts securing control unit to
body.
3. Release control unit from fixings.
4. Disconnect multiplug and remove control unit.
Refit
5. Reverse removal procedure.
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