Range Rover Classic. Manual — part 17
MAINTENANCE
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MAINTENANCE
UNDER VEHICLE MAINTENANCE
Vehicles operating under severe conditions of dust,
sand, mud and water should have oils changed and
lubrication carried out at more frequent intervals than
is recommended in maintenance schedules.
RENEW ENGINE OIL AND FILTER - Tdi
CAUTION: Serious damage to the
turbocharger will result is engine is run
above idling speed before oil pressure is
restored.
RENEW ENGINE OIL AND FILTER - V8
CAUTION: To prevent an airlock occuring
after removing filter, fill new filter with oil
and fit immediately after removing old
filter. If airlock does occur fill oil pump with
petroleum jelly.
CHECK/TOP UP MANUAL GEARBOX OIL - V8
1. Place vehicle on ramp or level ground.
2. Remove oil filler level plug. If necessary, inject
new oil into the gearbox until it runs out of filler
hole. Fit plug. Tighten to
30 Nm.
RENEW MANUAL GEARBOX OIL
RENEW AUTOMATIC GEARBOX FLUID AND OIL
SCREEN
1. Place vehicle on either ramp or level ground.
Place suitable container to drain gearbox fluid.
Disconnect battery negative lead.
2. Remove gearbox dipstick, located at rear of right
hand rocker cover, to aid oil drainage. Release
plug from bottom of sump and allow fluid to drain
completely.
3. Refit plug using a new sealing washer. Tighten
to
10 Nm.
Refill ZF Automatic Gearbox and Check Fluid
Level.
NOTE: The fluid level must checked when
fluid is cold and engine idling in park gear.
4. Ensure vehicle is on level ground.
5. Refill or top-up with correct quantity and grade of
fluid.
See LUBRICANTS, FLUIDS AND
CAPACITIES, Information, Recommended
Lubricants and Fluids
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MAINTENANCE
14
MAINTENANCE
6. Reconnect battery negative lead. Start and run
engine, apply footbrake, select Position 1, revert
to park position, release footbrake. Check fluid
level, this must be between two markings on
dipstick.
Oil screen replacement ZF automatic gearbox.
See AUTOMATIC GEARBOX, Repair, Oil screen
RENEW TRANSFER GEARBOX OIL
1. Before renewing oil ensure that vehicle is level,
either on a ramp or on ground.
2. Disconnect battery negative lead.
3. Clean immediate area around filler/level and
drain plugs.
WARNING: When draining gearbox care
should be taken to ensure that oil is not
hot as personal scalding could result.
4. Place a container under gearbox to drain oil into.
5. Remove filler/level plug to vent gearbox and
assist draining.
6. Remove drain plug and allow oil to drain.
7. Thoroughly clean drain plug threads prior to
applying fresh ’Hylomar’ sealant. Fit plug
Tighten to
25 Nm.
8. Fill gearbox with correct quantity and grade of oil
until oil seeps from filler level hole. Wipe away
any surplus oil.
9. Thoroughly clean filler/level plug threads prior to
applying fresh ’Hylomar’ sealant. Fit plug
Tighten to
25 Nm.
10. Reconnect battery negative lead.
MAINTENANCE
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MAINTENANCE
CHECK/TOP UP TRANSFER GEARBOX OIL
1. Before topping up oil ensure that vehicle is level,
either on a ramp or on ground.
2. Disconnect battery negative lead.
3. Clean immediate area around filler/level plug.
4. Remove plug and fill gearbox with recommended
grade of oil, until oil starts to seep from filler/level
hole.
5. Clean any previously applied sealant from
filler/level plug.
6. Apply Hylomar sealant to threads of plug and
refit plug. Tighten to
25 Nm.
7. Wipe away any surplus oil.
8. Reconnect battery negative lead.
RENEW FRONT AND REAR AXLE OIL
1. Vehicle must be level. Place container under
axle to be drained.
2. Using a 13mm square drive wrench, remove
drain and filler/level plugs from axle. Allow oil to
drain completely. Clean and refit drain plug.
3. Inject new oil of recommended make and grade
until it reaches level hole. Clean and refit
filler/level plug and wipe away surplus oil.
CHECK/TOP UP FRONT AND REAR AXLE OIL
1. Vehicle must be level.
2. Using a 13mm square drive wrench, remove
filler/level plug from axle.
3. If necessary inject new oil of recommended
make and grade until it reaches level hole. Clean
and refit filler/level plug and wipe away surplus
oil.
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MAINTENANCE
16
MAINTENANCE
RENEW SWIVEL PIN HOUSING OIL
1. Vehicle must be level. Place container under
swivel to be drained.
2. Remove drain and level plugs, allow oil to drain
completely, clean and refit drain plug.
3. Remove filler plug and inject recommended
make and grade of oil it reaches level hole.
4. Clean and refit level and filler plugs, wipe away
any surplus oil.
LUBRICATE PROPELLER SHAFT SLIDING, AND
UNIVERSAL JOINTS
1. Clean all grease nipples on front and rear
propeller shafts.
2. Using a low pressure hand grease gun, apply
recommended grease, to grease nipples at front
and rear propeller shaft universal and sliding
joints.
NOTE: The rear propeller shaft flexible
coupling is not fitted with a grease nipple.
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