Freelander Body Repair Manual — part 53
BODY
SUNROOF
9
DRAIN TUBE - SUN ROOF - REAR - 5 DOOR
Service repair no - 76.84.21
Remove
1. Remove headlining.
See Interior trim
components.
2. Release drain tube from wheel arch grommet
and 3 securing clips.
3. Disconnect drain tube from sun roof and
discard cable tie.
4. Remove drain tube.
Refit
1. Position NEW drain tube.
2. Connect drain tube to sun roof and secure with
NEW cable tie.
3. Connect drain tube to wheel arch grommet and
secure in clips.
4. Secure wheel arch grommet.
5. Fit headlining.
See Interior trim components.
FINISHER - SUN ROOF FLANGE TO HEADLINING
Service repair no - 76.84.25
Remove
1. Release sun roof surround finisher from
sunroof aperture and remove finisher.
Refit
1. Position sunroof surround finisher and secure
in position ensure locating lug is in position at
the front of finisher.
BODY
10
SUNROOF
WIND DEFLECTOR - SUN ROOF - 5 DOOR
Service repair no - 76.84.28
Remove
1. Remove sun roof.
See this section.
2. Carefully release wind deflector retaining pegs
from roof.
3. Release wind deflector from lifting assemblies.
4. Remove wind deflector.
Refit
1. Position wind deflector to lifting assemblies and
secure in position.
2. Carefully locate retaining pegs under roof.
3. Fit sun roof.
See this section.
BLIND - SUN ROOF - 5 DOOR
Service repair no - 76.84.30
Remove
1. Remove headlining.
See Interior trim
components.
2. Remove 2 blind stops.
3. Remove 2 rubber buffers.
4. Slide blind to the rear of sun roof and remove
from guides.
Refit
1. Lubricate guides with isoflex grease.
2. Fit blind to guides and slide into position.
3. Fit blind stops and rubber buffers.
4. Fit headlining.
See Interior trim components.
BODY
SUNROOF
11
SWITCH - SUN ROOF
Service repair no - 76.84.40
Remove
1. Remove front console.
See Interior trim
components.
2. Remove switch from console.
Refit
1. Fit switch to console.
2. Fit front console.
See Interior trim
components.
SEAL - SUN ROOF TRAY - 5 DOOR
Service repair no - 76.84.61
Remove
1. Remove sun roof assembly.
See this section.
2. Remove seal from tray.
Refit
1. Clean old adhesive from tray.
2. Remove backing from NEW seal and fit seal to
tray.
3. Fit sun roof assembly.
See this section.
PANEL REPAIRS
CONTENTS
Page
SEALING AND CORROSION PROTECTION
CORROSION PREVENTION
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STRUCTURAL ADHESIVES
10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAM SEALERS
18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOUND DAMPENING
27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PANELS
PAINT
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICEABLE PANELS
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROCEDURES
GENERAL WELDING PRECAUTIONS
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PANEL REPLACEMENT PROCEDURE
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPAIRS
BODY REPAIR
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT BULKHEAD ASSEMBLY
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BONNET LOCKING PLATFORM
3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLAMP MOUNTING PANEL
4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT LOWER CROSSMEMBER
5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT SIDEMEMBER (COMPLETE)
6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT SIDEMEMBER (FRONT SECTION)
8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT VALANCE ASSEMBLY
10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALANCE UPPER FRONT
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALANCE FRONT
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALANCE OUTER REINFORCEMENT
14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
’A’ POST - 3 DOOR
16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
’A’ POST - 5 DOOR
17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SILL REINFORCEMENT - 3 DOOR
19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SILL REINFORCEMENT - 5 DOOR
20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
’B/C’ POST REINFORCEMENT - 3 DOOR
21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
’B/C’ POST REINFORCEMENT - 5 DOOR
22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPLETE REAR QUARTER - 3 DOOR
24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPLETE REAR QUARTER - 5 DOOR
26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUTER REAR WHEEL ARCH - 3 DOOR
29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUTER REAR WHEEL ARCH - 5 DOOR
30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INNER ’E’ POST - 3 DOOR
32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INNER ’E’ POST - 5 DOOR
34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR FLOOR CROSSMEMBER ASSEMBLY
36
. . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR FLOOR
37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLOOR LONGITUDINAL
38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT ROOF ASSEMBLY - 3 DOOR
39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR ROOF ASSEMBLY - 3 DOOR
39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROOF ASSEMBLY - 5 DOOR
40
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUTER BODY SIDE ASSEMBLY
41
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIME SCHEDULES
42
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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