Freelander Body Repair Manual — part 70
PANEL REPAIRS
REPAIRS
15
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
For LH side
1. Fit engine compartment fuse box and related
wiring.
2. Fit battery carrier.
See ELECTRICAL,
Repairs.
3. Fit relay module.
See ELECTRICAL, Repairs.
4. Fit ECM.
5. Fit tool kit.
6. Fit battery. Do not connect earth lead.
See
ELECTRICAL, Repairs.
For RH side
7. Fit PAS fluid reservoir.
See STEERING,
Repairs.
8. Fit brake pipes to valance. Bleed brakes.
See
BRAKES, Adjustments.
For both sides
9. Secure wiring to valance.
10. Fit headlamp.
See ELECTRICAL, Repairs.
11. Fit front bumper valance.
See BODY, Exterior
fittings.
12. Fit front wing.
See BODY, Exterior fittings.
13. Fit front wheel arch liner.
See BODY, Exterior
fittings.
14. Fit road wheel(s) and tighten nuts to correct
torque.
See INFORMATION, Torque wrench
settings.
15. Connect all ECUs.
16. Connect alternator.
See ELECTRICAL,
Repairs.
17. Connect battery earth lead.
PANEL REPAIRS
16
REPAIRS
’A’ POST - 3 DOOR
NOTE: In this procedure, the front outer
body side panel is replaced in conjunction
with the inner ’A’ post and the ’A’ post
reinforcements.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove front wheel arch liner.
See BODY,
Exterior fittings.
6. Remove front wing.
See BODY, Exterior
fittings.
7. Remove front door.
See BODY, Doors.
8. Remove front seat.
See BODY, Seats and
seat belts.
9. Remove fascia.
See BODY, Interior trim
components.
10. Remove duct of outboard face level ventilator.
11. Remove headlining.
See BODY, Interior trim
components.
12. Remove windscreen.
See BODY, Screens.
13. Remove treadplate from front door aperture.
Release front carpet and position aside.
14. Remove front door aperture seal.
15. Remove engine bulkhead insulation.
For driver’s side
16. Remove passenger compartment fuse box.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
PANEL REPAIRS
REPAIRS
17
Refit
For driver’s side
1. Fit passenger compartment fuse box.
For both sides
2. Fit insulation pads to engine bulkhead.
3. Fit front door aperture seal.
4. Position front carpet and fit treadplate to front
door aperture.
5. Fit windscreen.
See BODY, Screens.
6. Fit headlining.
See BODY, Interior trim
components.
7. Fit duct of outboard face level ventilator.
8. Fit fascia.
See BODY, Interior trim
components.
9. Fit front seat.
See BODY, Seats and seat
belts.
10. Fit front door.
See BODY, Doors.
11. Fit front wing.
See BODY, Exterior fittings.
12. Fit front wheel arch liner.
See BODY, Exterior
fittings.
13. Fit road wheel(s) and tighten nuts to correct
torque.
See INFORMATION, Torque wrench
settings.
14. Connect all ECUs.
15. Connect alternator.
See ELECTRICAL,
Repairs.
16. Connect battery earth lead.
’A’ POST - 5 DOOR
NOTE: In this procedure, the front outer
body side panel is replaced in conjunction
with the inner ’A’ post and the ’A’ post
reinforcements.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove front wheel arch liner.
See BODY,
Exterior fittings.
6. Remove front wing.
See BODY, Exterior
fittings.
7. Remove front door.
See BODY, Doors.
8. Remove front seat.
See BODY, Seats and
seat belts.
9. Remove fascia.
See BODY, Interior trim
components.
10. Remove duct of outboard face level ventilator.
11. Remove headlining.
See BODY, Interior trim
components.
12. Remove windscreen.
See BODY, Screens.
13. Remove treadplate from front door aperture.
Release front carpet and position aside.
14. Remove front door aperture seal.
15. Remove engine bulkhead insulation.
For driver’s side
16. Remove passenger compartment fuse box.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
PANEL REPAIRS
18
REPAIRS
Refit
For driver’s side
1. Fit passenger compartment fuse box.
For both sides
2. Fit insulation pads to engine bulkhead.
3. Fit front door aperture seal.
4. Position front carpet and fit treadplate to front
door aperture.
5. Fit headlining.
See BODY, Interior trim
components.
6. Fit windscreen.
See BODY, Screens.
7. Fit duct of outboard face level ventilator.
8. Fit fascia.
See BODY, Interior trim
components.
9. Fit front seat.
See BODY, Seats and seat
belts.
10. Fit front door.
See BODY, Doors.
11. Fit front wing.
See BODY, Exterior fittings.
12. Fit front wheel arch liner.
See BODY, Exterior
fittings.
13. Fit road wheel(s) and tighten nuts to correct
torque.
See INFORMATION, Torque wrench
settings.
14. Connect all ECUs.
15. Connect alternator.
See ELECTRICAL,
Repairs.
16. Connect battery earth lead.
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