Freelander Body Repair Manual — part 15
INFORMATION
12
BODY DIMENSIONS
GAPS AND PROFILES
The following information is to be used as a guide to
assist the technician in refitting exterior body panels
and trim items so as to achieve a correctly aligned
vehicle.
Gap A - Bonnet to Bumper overrider. Even gaps
side to side, tolerance +/- 1.0mm.
Gap B - Bonnet to headlamp. Even gaps side to
side, tolerance +/- 1.0mm.
Gap C - Headlamp to Bumper overrider. Visually
even gaps within 2.0mm.
INFORMATION
BODY DIMENSIONS
13
Section D-D, headlamp to wing, gap (3.0mm
minimum). If the wing has been exposed to oven
curing set gap to 4.4 mm to enable subsequent
expansion.
Section E-E and F-F, wing to bonnet, gaps.
Section G-G, wing to front door, gap. Profile of wing
to front door is 0.0mm nominal, tolerance
+1.0/-0.0mm.
Section H-H and J-J, front door frame to body, gap.
Profile of front door frame to body is -2.5mm
nominal, tolerance +0.0/-1.0mm.
Section K-K and L-L, front door to rear door, gaps.
Profile of front door to rear door is 0.0mm nominal,
tolerance +0.0/-1.0mm.
Section M-M, bottom of door to sill, gap.
Section N-N and P-P, rear door to body, gaps.
Profile of rear door to body is 0.0mm nominal,
tolerance +1.0/-0.0mm.
INFORMATION
14
BODY DIMENSIONS
Section P-P, taildoor to rear lamp, gap.
Section Q-Q, taildoor to rear bumper, gap.
INFORMATION
SEALING AND CORROSION PROTECTION
1
APPROVED MATERIALS
Description - Usage
Supplier
Part Number
Cavity waxes
Inner Cavity Wax (Amber)
3M
08901/11/21
Inner Cavity Wax (Transparent)
3M
08909/19/29
Cavity Wax
Croda
PW57
Engine bay waxes/lacquers
Astrolan Engine Bay Wax and Cosmetic Wax
Astors
DA3243/1
Engine Bay and Cosmetic Wax/Lacquer
Croda
PW197
Engine Bay Cosmetic Wax/Lacquer
Dinol
4010
Miscellaneous materials
Aerosol Auto Adhesive (Trim) - impact adhesive for trim parts
3M
08080
Flexible Parts Repair Material - rubber modified polypropylene parts
3M
05900
Waterproof Cloth Tape - sealing panel apertures
3M
Y387/Y3998
Sound Dampening Foam
Gurit-Essex
Betacore 7999
Water Shedder Repair (Aerosol)
Teroson
-
Seam sealers
Body Caulking - type (b) gaps between panels
3M
08568
Bolted Panel Sealer - between bolted panels
3M
08572
Drip Chek Clear - bolted, spot welded and bonded panel edges; type
(a) and (b) gaps between panels; type (c) clinch joints
3M
08401
Drip Chek Heavy - type (b) gaps between panels; type (c) clinch joints
3M
08531
Continued. .
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