LT230Q TRANSFER BOX. Manual — part 5
TRANSFER BOX
OVERHAUL
3
NOTE: Discovery cover plate illustrated.
18. Make suitable alignment marks between cover
plate/power take-off cover, mainshaft input
gear bearing housing and main casing.
19. Noting fitted position of stud nut and
harness/speedometer cable clip, remove 5
bolts and stud nut securing cover plate/ power
take-off cover, recover clip.
20. Remove cover plate/power take-off cover.
21. Remove mainshaft input gear bearing housing.
CAUTION: Do not remove mainshaft input
gear bearing track at this stage.
22. Remove mainshaft input gear together with
taper roller bearings.
NOTE: Input gear fitted to Defender
transfer boxes has an additional dog tooth
gear - see inset on illustration.
23. Remove and discard mainshaft oil seal from
main casing.
CAUTION: Do not remove mainshaft input
gear bearing track at this stage.
TRANSFER BOX
4
OVERHAUL
24. Remove 6 bolts securing high/low cross shaft
housing.
25. Remove cross shaft housing.
CAUTION: Do not carry out further
dismantling of cross shaft housing at this
stage.
26. Slacken locknut and remove differential lock
warning lamp switch from front output housing.
27. Clean sealant from threads of switch and
output housing.
28. Noting fitted position of longest bolt, remove 8
bolts securing front output housing to main
casing.
29. Remove front output housing.
NOTE: Dowel located.
CAUTION: Do not carry out further
dismantling of front output housing at this
stage.
TRANSFER BOX
OVERHAUL
5
30. Noting their fitted position, remove shoulder
bolt, 5 bolts and 2 washers securing rear
output housing to main casing.
31. Remove rear output housing.
NOTE: Dowel located.
CAUTION: Do not carry out further
dismantling of rear output housing at this
stage.
32. Remove plug securing high/low selector shaft
detent spring and ball.
33. Remove detent spring.
34. Remove ball using a stick magnet.
CAUTION: Suitably identify plug, detent
spring and ball to their fitted positions, do
not interchange with differential lock
selector shaft detent components.
If fitted
35. Remove 4 bolts securing interlock solenoid
cover, remove cover and Belleville washer.
36. Remove interlock solenoid.
37. Remove neutral warning lamp switch and
washer.
TRANSFER BOX
6
OVERHAUL
All transfer boxes
38. Withdraw differential assembly together with
high/low selector shaft and fork.
COMPONENT DISMANTLING
High/low cross shaft housing
1. Remove setscrew securing high/low selector
finger to cross shaft.
2. Withdraw cross shaft from housing, recover
high/low selector finger.
3. Remove and discard ’O’ ring.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст