LT230Q TRANSFER BOX. Manual — part 16
TRANSFER BOX
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47
6. When torque to turn figure - intermediate gear
bearing pre-load is correct, stake flange of
intermediate shaft nut into recess in
intermediate shaft.
7. Remove tool LRT-41-005.
NOTE: Discovery cover plate illustrated.
8. Remove 2 bolts used to temporarily secure
mainshaft input gear bearing housing, remove
housing. Apply Hylosil 2000 sealant to main
casing mating face of bearing housing, position
housing on main casing ensuring reference
marks are aligned.
9. Apply Hylosil RTV 102 sealant to mating face
of cover plate/power take-off cover, position
plate/cover on bearing housing ensuring that
reference marks are aligned.
10. Position clip to stud nut.
11. Apply Loctite 290 to threads of bolts and stud
nut.
12. Fit 5 bolts and stud nut and tighten by diagonal
selection to 25 Nm (18 lbf.ft).
NOTE: These bolts are threaded to head.
Bottom cover
1. Apply Hylosil RTV 102 sealant to mating face
of bottom cover.
2. Fit bottom cover.
3. Apply Loctite 290 to threads of bottom cover
securing bolts
4. Fit bolts in positions shown and tighten by
diagonal selection to 25 Nm (18 lbf.ft.
TRANSFER BOX
48
OVERHAUL
High/low selector shaft detent
1. Fit detent ball and spring.
2. Apply Loctite 290 to threads of detent plug.
3. Fit and tighten plug then unscrew 2 full turns.
4. Operate high/low selector lever and check that
detent ball can be felt to positively engage and
disengage with grooves in selector shaft; screw
plug in or out until setting is correct.
Interlock solenoid - if fitted
1. Position solenoid in main casing.
2. Apply Hylosil RTV 102 to mating face of
solenoid cover.
3. Fit solenoid cover and Belleville washer, fit
bolts and tighten to 10 Nm (8 lbf.ft).
TRANSFER BOX
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Neutral warning lamp switch - if fitted
1. Apply Hylosil PL 32 sealant to threads of
switch.
2. Fit washer, fit and tighten switch.
Differential lock warning lamp switch - adjust
1. Move differential lock selector fork to
differential locked position.
2. Connect a 12V test lamp and battery to
differential lock switch.
3. Screw switch in until test lamp is illuminated
then screw switch in a further 1/2 turn; tighten
locknut.
4. Disengage differential lock, check that test
lamp is extinguished.
5. Remove test lamp.
6. Apply sealant from kit to mating face of
differential lock side cover.
7. Fit side cover, fit bolts and tighten to 25 Nm (18
lbf.ft).
TRANSFER BOX
50
OVERHAUL
Transmission brake
1. Apply Hylosil RTV 102 sealant to mating face
of rear output housing.
2. Position brake backplate on rear output
housing ensuring that alignment marks are
together.
3. Fit 4 bolts and tighten to 70 Nm (52 lbf.ft).
4. Fit transmission brake drum, fit countersunk
screw and tighten.
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