Land Rover engine 300 TDi. Manual — part 17
ENGINE
48
OVERHAUL
2. Temporarily fit crankshaft pulley.
3. Position tool LRT-12-080 to crankshaft pulley,
secure with 4 bolts.
4. Restrain crankshaft pulley using tool
LRT-12-080 and remove 8 bolts securing
flywheel; discard locking plate - if fitted.
5. Using assistance, remove flywheel using 2
slave bolts.
NOTE: Dowel located.
ENGINE
OVERHAUL
49
Inspecting components
1. Check clutch face of flywheel for scoring or
signs of overheating ( blueing ), if deep scoring
or signs of overheating exist, flywheel must be
replaced.
2. Check teeth of starter ring gear for chipping
and wear, replace ring gear as necessary.
Starter ring gear - replace
1. Drill a 3 mm diameter hole to the depth of the
ring gear at the root of 2 teeth.
CAUTION: Ensure drill does not contact
flywheel.
2. Using a cold chisel, split ring gear.
WARNING: Wear suitable eye protection
and cover flywheel with cloth to protect
against flying fragments.
3. Remove ring gear from flywheel.
4. Heat replacement ring gear uniformly to 250
°
C.
ENGINE
50
OVERHAUL
5. Position ring gear to flywheel with square edge
of teeth towards flywheel flange.
6. Press ring gear on to flywheel, allow to air cool.
Flywheel - refit
1. Ensure bolt holes in crankshaft are clean and
dry.
2. Ensure 2 slave 8 mm bolts are screwed fully
into flywheel.
3. Using assistance, position flywheel on
crankshaft.
NOTE: Dowel located.
4. Fit and finger tighten 8 bolts.
5. Restrain crankshaft using tool LRT-12-080
and tighten flywheel bolts by diagonal selection
to 146 Nm.
6. Remove tool LRT-12-080 and crankshaft
pulley.
7. Remove slave bolts from flywheel.
ENGINE
OVERHAUL
51
DRIVE PLATE
Remove
1. Temporarily fit crankshaft pulley - if removed.
2. Position tool LRT-12-080 to crankshaft pulley,
secure using 4 bolts.
3. Restrain crankshaft using tool LRT-12-080
and remove 8 bolts securing drive plate,
discard locking plate - if fitted.
4. Remove drive plate, recover spacer and shims.
NOTE: Dowel located.
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