Indian motorcycle 2015-2017 Scout / Scout Sixty. Service Manual — page 1

SAFETY WARNINGS

Throughout this manual, important information is brought to your attention by the following symbols:
WARNING

SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator, bystander or person(s) inspecting or servicing the vehicle.
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the vehicle.

CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE provides key information by clarifying instructions.
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.

TRADEMARKS

INDIAN MOTORCYCLE ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL: LOCTITE®, is a registered trademark of the Henkel Corporation.

DUNLOP®, is a registered trademark of the Dunlop Tire Corporation.

STA-BIL®, is a registered trademark of Gold Eagle.

NYOGEL™, is a trademark of Gold Eagle.

FLUKE ®, is registered trademark of the Fluke Corporation.

XM®, is a registered trademark of XM® Satellite Radio, Inc.

Torx®, is a registered Trademark of Textron.

Garmin®, is a registered trademark of Garmin, Ltd.

Some Indian Motorcycle factory publications can be downloaded from www. polarisindustries. com, purchased from www.purepolaris.com or by contacting the nearest Indian Motorcycle dealer.

REVISION INDEX

REV	DATE	CHANGES
R01	7/22/2016	Initial release
R02	1/18/2017	Add Master Torque Table, Add Vehicle Model Conversion Process (INTL bikes)

Chapter Summary
CHAPTER 1: GENERAL / SPECIFICATIONS

CHAPTER 2: MAINTENANCE

CHAPTER 3: ENGINE / COOLING / EXHAUST

CHAPTER 4: FUEL DELIVERY / EFI

CHAPTER 5: CLUTCH / PRIMARY / SHIFT

CHAPTER 6: TRANSMISSION / CRANKSHAFT

CHAPTER 7: FRAME / BODY

CHAPTER 8: STEERING / SUSPENSION

CHAPTER 9: BRAKES
CHAPTER 10: ELECTRICAL

CHAPTER 1 GENERAL / SPECIFICATIONS

VEHICLE INFORMATION. . . . . . . . . . . . . . . . . . . . 1.2

MODEL NUMBER DESIGNATION. . . . . . . . . . . . . . . . . ..1.2

ENGINE NUMBER LOCATION. . . . . . . . . . . . . . . . . . .1.2

VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION. . . . . . . . . . . 1.2

VIN LOCATION. . . . . . . . . . . . . . . . . . . . . ...1.3

MANUFACTURER LABEL. . . . . . . . . . . . . . . . . . . ..1.3

TIRE INFORMATION LABEL. . . . . . . . . . . . . . . . . . ...1.3

GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 1.4

2015 - 2017 SCOUT SPECIFICATIONS. . . . . . . . . . . . . . . . .1.4

VEHICLE LOADING. . . . . . . . . . . . . . . . . . . . . ..1.7

GROSS VEHICLE WEIGHT RATING (GVWR). . . . . . . . . . . . . . ..1.7

PUBLICATIONS AND TECHNICAL LITERATURE. . . . . . . . . . . . . ...1.8

PUBLICATION PART NUMBERS. . . . . . . . . . . . . . . . . . 1.8

REFINISHING. . . . . . . . . . . . . . . . . . . . . . . .1.9

PAINT COLORS BY MODEL. . . . . . . . . . . . . . . . . . . 1.9

EMISSION INFORMATION. . . . . . . . . . . . . . . . . . . ..1.11

EMISSION CONTROL SYSTEMS. . . . . . . . . . . . . . . . . 1.11

EMISSION SOURCES. . . . . . . . . . . . . . . . . . . . .1.11

EXHAUST EMISSION CONTROL. . . . . . . . . . . .:. . . . . . 1.11

NOISE EMISSION CONTROL. . . . . . . . . . . . . . . . . . .1.11

CRANKCASE EMISSION CONTROL. . . . . . . . . . . . . . . . ..1.12

EVAPORATIVE EMISSION CONTROL (CALIFORNIA MODELS). . . . . . . . . ...1.12

SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . .1.13

USING SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . ..1.13

TOOL ORDERING INFORMATION. '. . . . . . . . . . . . . . . . 1.14

SPECIAL TOOLS INDEX. . . . . . . . . . . . . . . . . . . ..1.15

REFERENCE. . . . . . . . . . . . . . . . . . . . . . . .1.18

SCOUT MASTER TORQUE TABLE. . . . . . . . . . . . . . . . . .1.18

SAE TAP DRILL SIZES. . . . . . . . . . . . . . . . . . . . .1.22

METRIC TAP DRILL SIZES. . . . . . . . . . . . . . . . . . . 1.22

DECIMAL EQUIVALENTS. . . . . . . . . . . . . . . . . . . .1.23

FAHRENHEIT TO CELSIUS. . . . . . . . . . . . . . . . . . . 1.24

MEASUREMENT CONVERSION CHART. . . . . . . . . . . . . . . ..1.24