Harley Davidson 1940-58 45" SV & SERI-CAR. Service manual — page 1
Index
Pages
Alignment, Frame and Fork. . . . ... 72
Alignment, Wheel Rim. . . . . . 72
Battery, Care of. . . . . . . .. 52
Bearings, Engine Main. . . . . . 34
Bearings, Connecting Rod Lower. . . .29, 34
Bearings, Transmission . . . . . ... 65
Brakes. Adjusting . . . . . . . 22
Bushings, Connecting Rod Upper. . . ... 44
Bushings, Timing Gear Shaft. . . . .. 33
Carburetor, Adjusting. . . . . . . 23
Carburetor Service. . . . . . ... 58
Chains, Adjusting. . . . . . . 20
Chains, Lubricating . . . . . . .. 20
Chains, Repairing. . . . . . . 20
Circuit Breaker and Timer. . . . 24, 30, 40
Clutch Adjusting. . . . . . . .. 21
Clutch, Disassembling . . . . . . 22
Clutch. Reassembling. . . . . . .22
Clutch Assembly Illustration . . . . .. 63
Clutch Hub, Removing. . . . . . 67
Clutch Hub, Installing. . . . . . . 68
Coil. Ignition. ..*. . . . . . . 52
Connecting Rods. Aligning. . . . . 41
Control Wire. Front Brake, Replacing. . .. 24
Control Wires, Throttle and Spark, Replacing ... 24
Crankcases, Assembling. . . . . .. 36
Cylinders, Reboring and Rehoning. . . . 32
Damper, Steering. . . . . . . . 24
Electrical System. . . . . . . . 48
Engine, Overhauling. . . . . . .. 29
Engine, Disassembling. . . . . . 29
(Top Overhaul Only)
Engine, Removing (Assembled). . . . 30
Engine, Disassembling. . . . . . 30
(For Complete Overhaul)
Engine, Fitting and Reassembling. . . .. 31
Engine, Installing. . . . . . . .. 43
Flywheels, Assembling . . . . . ... 35
Flywheels, Truing. . . . . . . 36
Generator Assembly Illustration. . . ... 46
Generator, Removing. . . . . . . 48
Generator, Testing. . . . . . 48 to 50
Generator, Disassembling. . . . . . 49
Generator, Reassembling . . . . . . 50
Generator, Installing. . . . . ...37, 51
Guides, Valve. . . . . . . . 32
Guides, Valve Tappet. . . . . . 33
Handlebar Controls, Servicing. . . . . 24
Horn . . . . . . . . . . 57
Inspection, Higher Echelon. . . . . 19
Lamps . . . . . . . . . 57, 58
Lubrication, Engine. . . . . . ... 25
Maintenance, Regular Interval. . . . 18
New Motorcycle, Initial Servicing of. . . 18
Pistons, Fitting Oversize . . . . . .. 32
Pistons, Removing and Installing. . . .. 43
Piston and Ring Service, Emergency. . ... 43
Points, Circuit Breaker. . . . . . 24
Pump, Oil Feed. . . . . . ..25, 30, 40
Pump, Oil Scavenger. . . . . 25, 30, 37
Radio Interference Suppression. . . ..57, 74
Relay. Cut-out. . . . . . . . 52
Rings, Piston. . . . . . . . 43, 44
Saddle Spring Post Assembly. . . . . 25
Shifting Controls. . . . . . ...21, 68
Signal Lights, Instrument Panel. . . . 25
Specifications, Engine . . . . . . 45
(Fitting and Adjusting)
Specifications, Transmission. . . . ... 70
(Fitting and Adjusting)
Specifications, Lubricant. . . . . .. 15
Springs, Valve. . . . . . . ... 33
Switch, Ignition-Light . . . . . . . 53
Tappets. Valve (Adjusting). . . . . 23
Tappets, Valve (Servicing). . . . . 33
Timing Crankcase Breather Valve. . . . 37
Timing Ignition. . . . . . . ... 40
Timing Gears. . . . . . . . 40
Timing Mark. Flywheel. . . . . .37, 40
Tires and Tubes. . . . . . . .. 71
Tools. Manufacturer's Special. . . . . 75
Transmission Assembly Illustration. . . 62
Transmission, Removing. . . . . .. 66
Transmission, Disassembling. . . . .. 66
Transmission, Assembling. . . . . . 67
Transmission Endplay Adjustments. . . 67
Transmission, Installing. . . . . ... 69
Valve, Crankcase Breather. . . . . 37
Valves, Intake and Exhaust. . . . ... 32
Valve Seats, Cylinder . . . . . . 32
Wheels, Removing and Installing . . . . 70
Wheels, Hubs and Tires. . . . . .. 70
Wiring Details. . . . . . . ... 54
position when fully closed. Also, passage around valve when fully open is somewhat restricted. To correct this condition, additional clearance will need to be cut above cylinder seat so top edges of angular valve face and cylinder seat match exactly. This is illustrated on Page 38. Illustration 27.
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