Jeep XJ. Manual — part 37
Fig. 79 Gear Tooth Contact Patterns
3 - 98
194 RBI AXLE
XJ
ADJUSTMENTS (Continued)
SPECIFICATIONS
194 RBI AXLE
DESCRIPTION
SPECIFICATION
Axle Type . . . . . . . . . . . . . . . Semi–Floating Hypoid
Lubricant . . . . . . . . SAE Thermally Stable 80W–90
Lubricant Trailer Tow . . . . . . . Synthetic 75W–140
Lube Capacity . . . . . . . . . . . . . . . 1.66 L (3.50 pts.)
Friction Modifier . . . . . . . . . . . . . 0.12 L (3.50 ozs.)
Axle Ratios . . . . . . . . . . . . . . . . . . . 3.07, 3.55, 3.73
Differential Bearing Preload . . . 0.1 mm (0.008 in.)
Differential Side Gear Clearance . . . . . . 0–0.15 mm
(0–0.006 in.)
Ring Gear Diameter . . . . . . . . . 19.2 cm (7.562 in.)
Ring Gear Backlash . . 0–0.15 mm (0.005–0.008 in.)
Pinion Std. Depth . . . . . . . . . . 96.85 mm (3.813 in.)
Pinion Bearing Preload-Original
Bearings . . . . . . . . . . . . 1–2 N·m (10–20 in. lbs.)
Pinion Bearing Preload-New Bearings . . 1.5–4 N·m
(15–35 in. lbs.)
194 RBI AXLE
DESCRIPTION
TORQUE
Bolt, Diff. Cover . . . . . . . . . . . . 41 N·m (30 ft. lbs.)
Bolt, Bearing Cap . . . . . . . . . . . 77 N·m (57 ft. lbs.)
Nut, Pinion . . . . . . . 271–474 N·m (200–350 ft. lbs.)
Screw, Pinion Mate Shaft Lock . . . . . . . . 16.25 N·m
(12 ft. lbs.)
Bolt, Ring Gear . . . . . . 95–122 N·m (70–90 ft. lbs.)
Bolt, RWAL/ABS Sensor . . . . . . . 8 N·m (70 in. lbs.)
SPECIAL TOOLS
194 RBI AXLE
Puller—C-293-PA
Adapter—C-293-39
Adapter—C-293-40
Plug—SP-3289
Puller—C-452
Wrench—C-3281
Installer—C-3972-A
XJ
194 RBI AXLE
3 - 99
Spanner—6958
Installer Screw—8112
Cup—8109
Handle—C-4171
Driver—C-3716-A
Installer—D-130
Installer—D-146
Remover—C-4345
Remover—D-149
Installer—W-262
3 - 100
194 RBI AXLE
XJ
SPECIAL TOOLS (Continued)
Installer—6436
Installer—6437
Disc, Axle Arbor—6732
Gauge Block—6735
Tool Set, Pinion Depth—6774
Trac-lok Tool Set—6960
Holder—6965
Puller—7794-A
Starting Point Shim—8107
Spreader—W-129-B
XJ
194 RBI AXLE
3 - 101
SPECIAL TOOLS (Continued)
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