Jeep XJ. Manual — part 433
INSTALLATION
(1) Lubricate and install new seal on cable.
(2) Insert cable in transmission case.
(3) Attach cable to throttle cam (Fig. 92).
(4) Install cable bracket on case and tighten
attaching bolt to 10 N·m (7 ft. lbs.) torque (Fig. 93).
(5) Install pan and tighten pan bolts to 7 N·m (65
in. lbs.) torque.
(6) Install new gasket on oil pan drain plug.
Install and tighten plug to 20 N·m (15 ft. lbs.) torque.
(7) Connect cable to engine bracket and throttle
linkage.
(8) Fill transmission with Mopar
t Dexron/Mercon
IIE.
(9) Adjust the cable as described in cable adjust-
ment procedure.
OIL PUMP SEAL
REMOVAL
(1) Remove converter.
(2) Remove old seal. Use blunt punch to collapse
seal and pry seal out of pump housing. Do not
scratch or damage seal bore.
INSTALLATION
(1) Lubricate lip of new seal with transmission
fluid and install seal in pump with tool 7549 (Fig.
94).
(2) Lubricate converter drive hub with transmis-
sion fluid.
(3) Align and install converter in oil pump.
Fig. 92 Removing/Installing Transmission Throttle
Cable
1 – THROTTLE CABLE
2 – CABLE BRACKET
Fig. 93 Removing/Installing Transmission Throttle
Cable And Bracket
1 – THROTTLE CABLE
2 – CABLE BRACKET
Fig. 94 Installing Oil Pump Seal
1 – PUMP SEALER INSTALLER
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AW–4 AUTOMATIC TRANSMISSION
XJ
REMOVAL AND INSTALLATION (Continued)
DISASSEMBLY AND ASSEMBLY
TRANSMISSION
DISASSEMBLY
(1) Remove torque converter.
(2) Remove clamps attaching wire harness and
throttle cable (Fig. 95) to transmission.
(3) Remove shift lever from manual valve shaft at
left side of transmission.
(4) Remove park/neutral position switch.
(5) Remove speed sensor.
(6) Remove converter housing bolts and remove
housing (Fig. 96) from case.
(7) Remove adapter housing, speedometer drive
gear, and speed sensor rotor.
(8) Remove transmission oil pan, oil screen and
screen gaskets (Fig. 97).
Fig. 95 Typical Harness And Cable Clamp
Attachment
1 – CLAMP
2 – THROTTLE CABLE
3 – TRANSMISSION HARNESS
Fig. 96 Converter Housing Removal
1 – CONVERTER HOUSING
Fig. 97 Removing Oil Screen
1 – OIL SCREEN BOLTS
2 – OIL SCREEN
XJ
AW–4 AUTOMATIC TRANSMISSION
21 - 269
(9) Remove valve body oil feed tubes (Fig. 98).
(10) Disconnect valve body solenoid wires (Fig. 99).
(11) Remove harness bracket bolt and remove har-
ness and bracket (Fig. 100).
(12) Remove valve body bolts (Fig. 101).
(13) Disconnect throttle cable from throttle cam
(Fig. 102).
(14) Remove valve body from case. Then remove
accumulator springs, check ball, and spring (Fig. 103).
Fig. 98 Valve Body Oil Tube Removal
1 – OIL TUBES
Fig. 99 Solenoid Wire Location
1 – SOLENOID WIRE CONNECTORS
Fig. 100 Removing Bracket And Harness
1 – HARNESS ADAPTER
2 – BRACKET
Fig. 101 Valve Body Bolt Locations
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AW–4 AUTOMATIC TRANSMISSION
XJ
DISASSEMBLY AND ASSEMBLY (Continued)
(15) Remove second brake and clutch accumulator
pistons with compressed air (Fig. 104). Apply air
pressure through feed port and ease the pistons and
springs out of the bore. Note and identify the original
location of all springs.
(16) Remove overdrive brake accumulator piston
with compressed air (Fig. 104). Note and identify the
original location of all springs.
(17) Remove overdrive clutch accumulator piston
with compressed air (Fig. 104).
(18) Remove throttle cable.
Fig. 102 Disconnecting Throttle Cable
1 – THROTTLE CABLE
2 – THROTTLE CAM
Fig. 103 Removing Accumulator Springs, Spacers
And Check Ball
1 – CHECK BALL AND SPRING
2 – ACCUMULATOR SPRINGS
Fig. 104 Accumulator Piston Removal
XJ
AW–4 AUTOMATIC TRANSMISSION
21 - 271
DISASSEMBLY AND ASSEMBLY (Continued)
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