Jeep XJ. Manual — part 105
(2) Install and tighten the seven screws that
secure the inner glove box door to the outer glove box
door. Tighten the screws to 2.2 N·m (20 in. lbs.).
(3) Install the glove box onto the instrument panel.
Refer to Glove Box - Installation in the Removal
and Installation section of this group for the proce-
dures.
(4) Reconnect the battery negative cable.
GLOVE BOX OUTER DOOR
(1) Position the outer glove box door onto the inner
glove box door unit.
(2) Install and tighten the seven screws that
secure the inner glove box door to the outer glove box
door. Tighten the screws to 2.2 N·m (20 in. lbs.).
(3) Install the glove box onto the instrument panel.
Refer to Glove Box - Installation in the Removal
and Installation section of this group for the proce-
dures.
(4) Reconnect the battery negative cable.
GLOVE BOX LOCK CYLINDER
(1) To install the lock cylinder, insert the key into
the cylinder and align the lock cylinder tumblers
with the ramp in the glove box latch lock cylinder
bore. The ramp is located at about the 7 o’clock posi-
tion.
(2) Push the glove box lock cylinder firmly into the
lock cylinder bore while rotating the key and cylinder
counterclockwise to the 6 o’clock position, where the
lock cylinder retaining tumbler will snap back into
place.
GLOVE BOX LATCH STRIKER
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS,
REFER
TO
GROUP
8M
-
PASSIVE
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING
WHEEL,
STEERING
COLUMN,
OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Open the glove box.
(3) Remove the passenger side airbag module from
the instrument panel. Refer to Passenger Side Air-
bag Module in the Removal and Installation section
of Group 8M - Passive Restraint Systems for the pro-
cedures.
(4) Remove the two screws that secure the latch
striker to the instrument panel glove box opening
upper reinforcement (Fig. 20).
(5) Remove the latch striker from the instrument
panel glove box opening upper reinforcement.
INSTALLATION
(1) Position the latch striker onto the instrument
panel glove box opening upper reinforcement.
(2) Install and tighten the two screws that secure
the latch striker to the instrument panel glove box
opening upper reinforcement. Tighten the screws to
2.2 N·m (20 in. lbs.).
(3) Install the passenger side airbag module onto
the instrument panel. Refer to Passenger Side Air-
bag Module in the Removal and Installation section
of Group 8M - Passive Restraint Systems for the pro-
cedures.
(4) Close the glove box.
(5) Reconnect the battery negative cable.
Fig. 19 Glove Box Lock Cylinder Remove/Install
1 – LOCK CYLINDER
2 – LATCH HANDLE
3 – RELEASE HOLE
Fig. 20 Glove Box Latch Striker Remove/Install
1 – GLOVE BOX OPENING UPPER REINFORCEMENT
2 – SCREWS
3 – LATCH STRIKER
4 – STOP BUMPER SLOTS
8E - 24
INSTRUMENT PANEL SYSTEMS
XJ
REMOVAL AND INSTALLATION (Continued)
INSTRUMENT PANEL END CAP
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS,
REFER
TO
GROUP
8M
-
PASSIVE
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING
WHEEL,
STEERING
COLUMN,
OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
REMOVAL
DRIVER SIDE
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the knee blocker from the instrument
panel. Refer to Knee Blocker in the Removal and
Installation section of this group for the procedures.
(3) Remove the top cover from the instrument
panel. Refer to Instrument Panel Top Cover in the
Removal and Installation section of this group for the
procedures.
(4) Remove the five screws that secure the end cap
to the instrument panel (Fig. 21).
(5) Remove the end cap from the instrument
panel.
PASSENGER SIDE
(1) Disconnect and isolate the battery negative
cable.
(2) Roll down the glove box from the instrument
panel. Refer to Glove Box - Roll Down in the
Removal and Installation section of this group for the
procedures.
(3) Remove the top cover from the instrument
panel. Refer to Instrument Panel Top Cover in the
Removal and Installation section of this group for the
procedures.
(4) Remove the passenger side airbag module from
the instrument panel. Refer to Passenger Side Air-
bag Module in the Removal and Installation section
of Group 8M - Passive Restraint Systems for the pro-
cedures.
(5) Remove the six screws that secure the end cap
to the instrument panel (Fig. 21).
(6) Remove the end cap from the instrument
panel.
INSTALLATION
DRIVER SIDE
(1) Position the end cap to the instrument panel.
(2) Install and tighten the five screws that secure
the end cap to the instrument panel. Tighten the
screws to 2.2 N·m (20 in. lbs.).
(3) Install the top cover onto the instrument panel.
Refer to Instrument Panel Top Cover in the
Removal and Installation section of this group for the
procedures.
(4) Install the knee blocker onto the instrument
panel. Refer to Knee Blocker in the Removal and
Installation section of this group for the procedures.
(5) Reconnect the battery negative cable.
PASSENGER SIDE
(1) Position the end cap to the instrument panel.
(2) Install and tighten the six screws that secure
the end cap to the instrument panel. Tighten the
screws to 2.2 N·m (20 in. lbs.).
(3) Install the passenger side airbag module onto
the instrument panel. Refer to Passenger Side Air-
bag Module in the Removal and Installation section
of Group 8M - Passive Restraint Systems for the pro-
cedures.
(4) Install the top cover onto the instrument panel.
Refer to Instrument Panel Top Cover in the
Removal and Installation section of this group for the
procedures.
(5) Roll up the glove box into the instrument
panel. Refer to Glove Box - Roll Down in the
Removal and Installation section of this group for the
procedures.
(6) Reconnect the battery negative cable.
Fig. 21 Instrument Panel End Cap Remove/Install
1 – END CAP
2 – INSTRUMENT PANEL
3 – SCREW
XJ
INSTRUMENT PANEL SYSTEMS
8E - 25
REMOVAL AND INSTALLATION (Continued)
INSTRUMENT PANEL CENTER SUPPORT
BRACKET
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS,
REFER
TO
GROUP
8M
-
PASSIVE
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING
WHEEL,
STEERING
COLUMN,
OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the center bezel from the instrument
panel. Refer to Instrument Panel Center Bezel in
the Removal and Installation section of this group for
the procedures.
(3) Remove the floor console from the floor panel
transmission tunnel. Refer to Floor Console in the
Removal and Installation section of Group 23 - Body
for the procedures.
(4) Pull the floor carpet back from the front of the
floor panel transmission tunnel far enough to access
the instrument panel center support bracket mount-
ing nuts.
(5) Remove the two nuts that secure the center
support bracket to the studs on the instrument panel
(Fig. 22).
(6) Remove the two nuts that secure the instru-
ment panel center support bracket to the studs on
the floor panel transmission tunnel.
(7) Remove the center support bracket from the
instrument panel.
INSTALLATION
(1) Position the center support bracket to the
instrument panel.
(2) Install and tighten the two nuts that secure
the instrument panel center support bracket to the
studs on the floor panel transmission tunnel. Tighten
the nuts to 28 N·m (250 in. lbs.).
(3) Install and tighten the two nuts that secure
the center support bracket to the studs on the instru-
ment panel. Tighten the nuts to 28 N·m (250 in. lbs.).
(4) Position the floor carpet back onto the front of
the floor panel transmission tunnel.
(5) Install the floor console onto the floor panel
transmission tunnel. Refer to Floor Console in the
Removal and Installation section of Group 23 - Body
for the procedures.
(6) Install the center bezel onto the instrument
panel. Refer to Instrument Panel Center Bezel in
the Removal and Installation section of this group for
the procedures.
(7) Reconnect the battery negative cable.
INSTRUMENT PANEL ASSEMBLY
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS,
REFER
TO
GROUP
8M
-
PASSIVE
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING
WHEEL,
STEERING
COLUMN,
OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
REMOVAL
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the trim from the left and right cowl
side inner panels. Refer to Lower A-Pillar Cowl
Trim in the Removal and Installation section of
Group 23 - Body for the procedures.
(3) Remove the knee blocker from the instrument
panel. Refer to Knee Blocker in the Removal and
Installation section of this group for the procedures.
Fig. 22 Instrument Panel Center Support Bracket
Remove/Install
1 – INSTRUMENT PANEL
2 – NUT
3 – BRACKET
4 – FLOOR PAN TRANSMISSION TUNNEL
5 – STUDS
8E - 26
INSTRUMENT PANEL SYSTEMS
XJ
REMOVAL AND INSTALLATION (Continued)
(4) Remove the top cover from the instrument
panel. Refer to Instrument Panel Top Cover in the
Removal and Installation section of this group for the
procedures.
(5) Remove the center support bracket from the
instrument panel. Refer to Instrument Panel Cen-
ter Support Bracket in the Removal and Installa-
tion section of this group for the procedures.
(6) Remove the steering column from the vehicle.
Refer to Steering Column in the Removal and
Installation section of Group 19 - Steering for the
procedures.
(7) Remove the screws from the centers of the
instrument panel-to-body and the instrument panel-
to-headlamp and dash wire harness connectors near
the left cowl side inner panel and disconnect both
connectors.
(8) Remove the screw from the center of the
instrument panel-to-floor wire harness connector
near the floor panel transmission tunnel under the
instrument panel and disconnect the connector.
(9) Disconnect the two wire harness connectors
located near the instrument panel-to-floor wire har-
ness connector at the floor panel transmission tunnel
under the instrument panel.
(10) Roll down the glove box from the instrument
panel. Refer to Glove Box - Roll Down in the
Removal and Installation section of this group for the
procedures.
(11) Reach through the inboard side of the instru-
ment panel glove box opening to disconnect the two
halves of the heater-A/C system vacuum harness con-
nector.
(12) Reach under the right end of the instrument
panel to access and disconnect the two halves of the
radio antenna coaxial cable connector. On Left-Hand
Drive models only, also disengage the retainer on the
radio half of the coaxial cable from the heater-A/C
housing kick cover.
(13) Loosen the right and left instrument panel
cowl side roll down screws about 6 mm (0.25 inch)
(Fig. 23).
(14) Remove the four screws and two nuts that
secure the top of the instrument panel to the top of
the dash panel near the base of the windshield.
(15) With the aid of an assistant, lift the top of the
instrument panel assembly off of the two dash panel
Fig. 23 Instrument Panel Assembly Remove/Install
1 – SCREW
2 – NUT
3 – INSTRUMENT PANEL COWL SIDE ROLL DOWN SCREWS
XJ
INSTRUMENT PANEL SYSTEMS
8E - 27
REMOVAL AND INSTALLATION (Continued)
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