Jeep XJ. Manual — part 796
(3) Pull shift shaft straight (Fig. 17) out of rear
housing.
(4) Remove shift socket from rear housing (Fig.
18).
(5) Remove lever and bushing (Fig. 19).
(6) Rotate 3-4 fork around synchro sleeve until
fork clears shift arms on 1-2 and fifth-reverse forks,
then remove 3-4 fork (Fig. 20).
Fig. 16 SHIFT SHAFT LEVER AND BUSHING ROLL
PIN
1 - PIN PUNCH
2 - BUSHING AND LEVER
3 - SHIFT SHAFT
Fig. 17 SHIFT SHAFT
1 - SHIFTER SHAFT
2 - SHIFTER SHAFT DETENT
3 - 3-4 SHIFT FORK
Fig. 18 SHIFT SOCKET AND ROLL PIN
1 - SHAFT BORE
2 - ROLL PIN
3 - SHIFT SOCKET
Fig. 19 SHIFT SHAFT LEVER AND BUSHING
1 - SHAFT LEVER AND BUSHING
2 - 3-4 FORK
Fig. 20 3-4 SHIFT FORK
1 - 3-4 FORK
2 - 1-2 AND 5TH-REVERSE FORK ARMS
3 - 3-4 SYNCHRO SLEEVE
21s - 6
MANUAL NV 3550
XJ
MANUAL NV 3550 (Continued)
2001 JEEP CHEROKEE
(7) Remove the reverse idler shaft support bolt
(front bolt) (Fig. 21).
(8) Loosen rear reverse idler shaft bolt (rear bolt)
(Fig. 21).
(9) Remove reverse idler shaft support (Fig. 22)
segment by sliding it straight out of housing.
(10) Support geartrain and rear housing on Fix-
ture 6747 as follows:
(a) Adjust height of reverse idler pedestal rod
until the reverse idle shaft bottoms in Cup 8115.
(b) Position Adapters 6747-1A and 6747-2B on
Fixture 6747.
(c) Slide fixture tool onto input shaft, counter-
shaft and idler gear (Fig. 23).
(d) Stand geartrain and rear housing upright on
fixture (Fig. 24). Have helper hold fixture tool in
place while housing and geartrain is being rotated
into upright position.
Fig. 21 REVERSE IDLER SHAFT/SUPPORT BOLT
1 - SUPPORT BOLT
2 - SHAFT BOLT
Fig. 22 IDLER SHAFT SUPPORT
1 - IDLER SHAFT
2 - IDLER SHAFT SUPPORT
Fig. 23 FIXTURE ASSEMBLY
1 - FIXTURE
2 - ADAPTER 6747-1A
3 - CUP 8115
4 - REVERSE IDLER PEDESTAL
5 - ADAPTER 6747-2B
Fig. 24 GEARTRAIN AND HOUSING ON FIXTURE
1 - INPUT SHAFT
2 - COUNTERSHAFT
3 - FIXTURE
XJ
MANUAL NV 3550
21s - 7
MANUAL NV 3550 (Continued)
2001 JEEP CHEROKEE
(11) Remove rear bolt holding reverse idler shaft
in housing.
REAR HOUSING - 2WD
(1) On 2-wheel drive transmission, remove three
bolts that attach output shaft bearing retainer to
rear case (Fig. 25). Bolts are rear of shift tower open-
ing.
(2) Unseat output shaft bearing from bearing bore
in rear housing. Use plastic/rawhide mallet to tap
rear housing upward and off output shaft bearing as
shown (Fig. 26).
(3) Lift rear housing up and off geartrain (Fig. 27).
(4) Remove countershaft rear bearing from coun-
tershaft (Fig. 28).
(5) Examine condition of bearing bore and idler
shaft notch in rear housing . Replace housing if any
of these components are damaged.
REAR ADAPTER HOUSING - 4WD
(1) Locate rear seal dimples (Fig. 29). With slide
hammer mounted screw, remove rear seal by insert-
ing screw into one of the seal dimples (Fig. 30).
Fig. 25 OUTPUT SHAFT
1 - OUTPUT SHAFT BEARING RETAINER BOLTS (THIRD BOLT
IS AT OPPOSITE SIDE OF CASE)
Fig. 26 REAR HOUSING - 2WD
1 - REAR HOUSING
2 - PLASTIC/RAWHIDE MALLET
3 - FIXTURE
21s - 8
MANUAL NV 3550
XJ
MANUAL NV 3550 (Continued)
2001 JEEP CHEROKEE
(2) Remove rear bearing snap ring from output
shaft with snap ring pliers (Fig. 31).
(3) Lift rear adapter housing upward and off
geartrain (Fig. 32).
Fig. 27 REAR HOUSING
1 - REAR HOUSING
2 - SHIFT FORKS AND GEARTRAIN
Fig. 28 COUNTERSHAFT REAR BEARING
1 - COUNTERSHAFT REAR BEARING
2 - OUTPUT SHAFT
3 - COUNTER SHAFT
Fig. 29 DIMPLES IN SEAL FACE - 4WD
1 - LOCATION OF DIMPLES
2 - SEAL FACE
Fig. 30 REAR SEAL - 4WD
1 - SLIDE HAMMER
2 - REMOVER TOOL
3 - REAR SEAL
XJ
MANUAL NV 3550
21s - 9
MANUAL NV 3550 (Continued)
2001 JEEP CHEROKEE
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