Jeep Grand Cherokee WK. Manual — part 1552
REMOVAL
1. Shift transfer case into NEUTRAL.
2. Raise vehicle.
3. Remove transfer case drain plug (2) and drain
transfer case lubricant.
4. Support transmission (3) with jack stand.
5. Remove rear crossmember and skid plate, if
equipped.
6. Disconnect front propeller shaft from transfer case
at companion flange. Remove rear propeller shaft
from vehicle. (Refer to 3 - DIFFERENTIAL & DRIV-
ELINE/PROPELLER SHAFT/PROPELLER SHAFT
- REMOVAL)
CAUTION: Do not allow propshafts to hang at
attached end. Damage to joint can result.
7. Disconnect the transfer case shift motor and mode
sensor connector.
8. Disconnect transfer case vent hose (4).
9. Support transfer case (1) with transmission jack.
10. Secure transfer case to jack with chains.
11. Remove nuts (2) attaching transfer case to transmission.
12. Pull transfer case and jack rearward to disengage transfer case.
13. Remove transfer case from under vehicle.
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DISASSEMBLY
1. Place the transfer case in a shallow pan and
remove the fill (1) and drain (2) plugs to drain the
remainder of the fluid.
2. Using Holder C-3281 (1), remove the rear compan-
ion flange (2) nut.
3. Remove the rear output shaft flange (1) from the
output shaft (2). If necessary, use a suitable 2 or 3
jaw puller to remove the output shaft flange.
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4. Remove the bolts (1) holding the shift motor and
mode sensor assembly (2) to the transfer case.
5. Remove the shift motor and mode sensor assem-
bly (1) from the shift sector (2) and the transfer
case (3).
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6. Remove the bolts (3) holding the rear cover (2)
onto the rear housing (1).
7. Remove the rear cover (1) from the rear housing
(2).
8. Using a suitable punch, remove the roll-pin (2)
holding the sector roller (4) to the shift rail (3).
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