Jeep Wrangler TJ. Manual — part 559
REAR SEAT BACK HINGE
REMOVAL
(1) Remove the seat. (Refer to 23 - BODY/SEATS/
REAR SEAT - REMOVAL)
(2) Remove the lower hinge bolts. (Fig. 16)
(3) Disconnect the lower j-straps of the seat back
and position aside the seat back cover.
(4) Disconnect the release cable. (Fig. 17)
(5) Remove the bolts and remove the hinge.
INSTALLATION
(1) Install the hinge and install the bolts.
(2) Tighten the bolts to 50 N·m (37 ft. lbs.).
(3) Connect the release cable.
(4) Connect the lower j-straps of the seat back.
(5) Install the lower hinge bolts and tighten to 50
N·m (37 ft. lbs.).
(6) Install the seat. (Refer to 23 - BODY/SEATS/
REAR SEAT - INSTALLATION)
REAR SEAT BACK COVER
REMOVAL
(1) Remove the seat. (Refer to 23 - BODY/SEATS/
SEAT - REMOVAL)
(2) Remove the screws and remove the seat back
release handle bezel. (Fig. 18)
(3) Release the j-clips at the bottom of the seat
back and remove the seat cover.
(4) Remove the hog rings and remove the seat
cushion. (Fig. 19)
INSTALLATION
(1) Position the cushion onto the seat back frame
and install new hog ring fasteners.
(2) Install the cover over the seat back frame and
cushion.
Fig. 17 REAR SEAT BACK HINGE
1 - RELEASE CABLE GUIDE
2 - BOLTS
3 - SEAT BACK HINGE
4 - RELEASE CABLE CONNECTION
5 - SEAT BACK FRAME
Fig. 18 RELEASE HANDLE
1 - RELEASE HANDLE
2 - BEZEL
3 - SCREWS (2)
Fig. 19 SEAT BACK CUSHION
1 - SEAT BACK FRAME
2 - SEAT BACK RELEASE HANDLE
3 - HOG RINGS (4)
23 - 78
SEATS
TJ
(3) Connect the bottom j-clips.
(4) Install the release handle bezel and install the
screws.
(5) Install the rear seat back. (Refer to 23 - BODY/
SEATS/REAR SEAT BACK - INSTALLATION)
REAR SEAT CUSHION COVER
REMOVAL
(1) Remove the rear seat back. (Refer to 23 -
BODY/SEATS/REAR SEAT BACK - REMOVAL)
(2) Un-zip the cover. (Fig. 20)
(3) Release the J-clips. (Fig. 21)
(4) Roll the cover from seat cushion and separate
from the seat cushion frame.
(5) Remove the hogrings from the foam to cover.
INSTALLATION
(1) Position the cover on the cushion, install new
hogrings to foam, and roll cover downward over the
corners.
(2) Connect the J-clips to the seat cushion frame.
(3) Close the cover zipper and tuck the zipper ends
into the cover.
(4) Install the rear seat back. (Refer to 23 - BODY/
SEATS/REAR SEAT BACK - INSTALLATION)
REAR SEAT RELEASE CABLE
REMOVAL
(1) Remove the seat. (Refer to 23 - BODY/SEATS/
REAR SEAT - REMOVAL)
(2) Remove the screws and remove the seat back
release handle bezel. (Fig. 18)
(3) Release the j-clips at the bottom of the seat
back and remove the seat cover.
(4) Disconnect the cables at the seat back hinges.
(Fig. 17)
(5) Position the seat back cushion aside and
remove the screws. (Fig. 22)
(6) Remove the seat back release cable assembly.
INSTALLATION
(1) Install the seat back release cable assembly
and install the screws.
(2) Connect the cables at the seat back hinges.
(3) Install the seat cover and engage the j-clips at
the bottom of the seat back.
(4) Install the handle bezel and install the screws.
(5) Install the seat. (Refer to 23 - BODY/SEATS/
REAR SEAT - INSTALLATION)
Fig. 20 SEAT CUSHION COVER
1 - SEAT CUSHION
2 - COVER ZIPPER
Fig. 21 SEAT CUSHION
1 - SEAT CUSHION FRAME
2 - J-STRAPS
Fig. 22 RELEASE CABLE ASSEMBLY
1 - SEAT BACK FRAME
2 - RELEASE CABLE ASSEMBLY HANDLE
3 - SCREWS
TJ
SEATS
23 - 79
REAR SEAT BACK COVER (Continued)
REAR SEAT STRIKERS
REMOVAL
Rear Strikers
(1) Release the seat back and fold seat assembly
forward.
(2) Remove the bolts and remove the striker. (Fig.
23)
Front Strikers
(1) Remove the seat. (Refer to 23 - BODY/SEATS/
REAR SEAT - REMOVAL)
(2) Remove the bolts and remove the striker. (Fig.
23)
INSTALLATION
Front Strikers
(1) Install the striker and install the bolts.
(2) Tighten the bolts to 61 N·m (45 ft. lbs.).
(3) Install the seat. (Refer to 23 - BODY/SEATS/
REAR SEAT - INSTALLATION)
Rear Strikers
(1) Install the striker and install the bolts.
(2) Tighten the bolts to 61 N·m (45 ft. lbs.).
(3) Return the seat to the down position.
Fig. 23 REAR SEAT STRIKERS
1 - FRONT STRIKER
2 - BOLTS (2 PER STRIKER)
3 - REAR STRIKER
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SEATS
TJ
STATIONARY GLASS
TABLE OF CONTENTS
page
page
STATIONARY GLASS
QUARTER GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
. . . . . . . . . . . . . . . . . . . . . . . . . 82
WINDSHIELD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
. . . . . . . . . . . . . . . . . . . . . . . . . 83
WINDSHIELD HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
. . . . . . . . . . . . . . . . . . . . . . . . . 84
WINDSHIELD FRAME
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
. . . . . . . . . . . . . . . . . . . . . . . . . 85
STATIONARY GLASS
DESCRIPTION
WINDSHIELD SAFETY PRECAUTIONS
DESCRIPTION
WARNING:
DO
NOT
OPERATE
THE
VEHICLE
WITHIN 24 HOURS OF WINDSHIELD INSTALLATION.
IT TAKES AT LEAST 24 HOURS FOR URETHANE
ADHESIVE TO CURE. IF IT IS NOT CURED, THE
WINDSHIELD MAY NOT PERFORM PROPERLY IN
AN ACCIDENT.
•
URETHANE ADHESIVES ARE APPLIED AS A
SYSTEM. USE GLASS CLEANER, GLASS PREP
SOLVENT, GLASS PRIMER, PVC (VINYL) PRIMER
AND PINCH WELD (FENCE) PRIMER PROVIDED BY
THE ADHESIVE MANUFACTURER. IF NOT, STRUC-
TURAL INTEGRITY COULD BE COMPROMISED.
•
DAIMLERCHRYSLER DOES NOT RECOMMEND
GLASS
ADHESIVE
BY
BRAND.
TECHNICIANS
SHOULD REVIEW PRODUCT LABELS AND TECHNI-
CAL DATA SHEETS, AND USE ONLY ADHESIVES
THAT THEIR MANUFACTURES WARRANT WILL
RESTORE A VEHICLE TO THE REQUIREMENTS OF
FMVSS 212. TECHNICIANS SHOULD ALSO INSURE
THAT PRIMERS AND CLEANERS ARE COMPATIBLE
WITH THE PARTICULAR ADHESIVE USED.
•
BE SURE TO REFER TO THE URETHANE MAN-
UFACTURER’S DIRECTIONS FOR CURING TIME
SPECIFICATIONS, AND DO NOT USE ADHESIVE
AFTER ITS EXPIRATION DATE.
•
VAPORS THAT ARE EMITTED FROM THE URE-
THANE ADHESIVE OR PRIMER COULD CAUSE
PERSONAL INJURY. USE THEM IN A WELL-VENTI-
LATED AREA.
•
SKIN CONTACT WITH URETHANE ADHESIVE
SHOULD BE AVOIDED. PERSONAL INJURY MAY
RESULT.
•
ALWAYS WEAR EYE AND HAND PROTECTION
WHEN WORKING WITH GLASS.
CAUTION: Protect all painted and trimmed surfaces
from coming in contact with urethane or primers.
Be careful not to damage painted surfaces when
removing moldings or cutting urethane around
windshield.
OPERATION
The windshield is attached to the window frame
with urethane adhesive. The urethane adhesive is
applied cold and seals the surface area between the
window opening and the glass. The primer adheres
the urethane adhesive to the windshield.
It is difficult to salvage a windshield during the
removal operation. The windshield is part of the
structural support for the roof. The urethane bonding
used to secure the windshield to the fence is difficult
to cut or clean from any surface. If the moldings are
set in urethane, it would also be unlikely they could
be salvaged. Before removing the windshield, check
the availability of the windshield and moldings from
the parts supplier.
TJ
STATIONARY GLASS
23 - 81
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