Jeep Wrangler TJ. Manual — part 548
SIDE STEP
REMOVAL
(1) Remove the bolts that attach the side step to
the frame (Fig. 11).
(2) Tilt the step down and disengage the tabs from
the frame slots.
INSTALLATION
(1) Position the side step on the frame and engage
the mounting tabs into the frame slots.
(2) Install the bolts that attach the side step to the
frame and tighten to 21 N·m (15 ft. lbs.).
LICENSE PLATE BRACKET
REMOVAL
(1) If installed, remove the license plate.
(2) Remove the four screws attaching the license
plate bracket to the body (Fig. 12).
(3) On export models remove the bolts and nuts.
(Fig. 13)
(4) Separate the bracket from the body.
(5) Disconnect
the
electrical
connectors,
if
equipped.
INSTALLATION
(1) Connect the electrical connectors, if equipped.
(2) Position the bracket on the body.
(3) Install the four screws attaching the license
plate bracket to the body.
(4) On export models, install the six bolts and four
nuts.
(5) If removed, install the license plate.
Fig. 11 SIDE STEP
1 - FRAME SLOTS
2 - SIDE STEP
3 - BOLTS
4 - STEP MOUNTING TABS
Fig. 12 LICENSE PLATE BRACKET
1 - BOLTS (4)
2 - BRACKET
Fig. 13 LICENSE PLATE BRACKET - EXPORT
1 - NUTS (4)
2 - BOLTS (2)
3 - BUMPER
4 - ELECTRICAL CONNECTORS
5 - LICENSE PLATE BRACKET
6 - BOLTS (4)
23 - 34
EXTERIOR
TJ
HOOD
TABLE OF CONTENTS
page
page
HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
. . . . . . . . . . . . . . . . . . . . . . . . . 35
HOOD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . . . . . . . . 36
HOOD SAFETY LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . . . . . . . . . 36
HINGE
REMOVAL
(1) Remove the wiper arms. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER
ARMS
-
REMOVAL)
(2) Remove the cowl panel and screen. (Refer to 23
- BODY/EXTERIOR/COWL GRILLE AND SCREEN -
REMOVAL)
(3) Remove the bolts attaching the hinge to the cowl.
(4) Using a wax pencil, mark the position of the
hinge on the hood for installation alignment reference.
(5) Remove the screws attaching the hinge to the
hood (Fig. 1).
(6) Separate the hinge from the hood.
INSTALLATION
(1) Prepare and paint the replacement hinge to
match the body paint color.
(2) Align the hinge with the installation reference
marks on the hood
(3) Install the screws attaching the hinge to the
hood and cowl and tighten the to 24 N·m (18 ft. lbs.).
Fig. 1 HOOD COMPONENTS
1 - WINDSHIELD REST BUMPER
2 - HOOD HINGE
3 - HOOD
4 - HOOD CATCH BRACKET
5 - HOOD CATCH
6 - PROP ROD
7 - WINDSHIELD HOOD DOWN LOOP
TJ
HOOD
23 - 35
(4) Install the bolts attaching the hinge to the
cowl.
(5) Install the cowl panel and screen. (Refer to 23 -
BODY/EXTERIOR/COWL GRILLE AND SCREEN -
INSTALLATION)
(6) Install the wiper arms. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER ARMS - INSTAL-
LATION)
HOOD
REMOVAL
(1) Raise and support the hood.
(2) Disconnect the underhood lamp wire harness
connector.
(3) Disconnect the windshield washer nozzles.
(4) Disconnect the ground strap.
(5) Mark the position of the hinges on the hood for
installation alignment reference.
(6) Remove the screws attaching the hood to the
hinge and remove the hood (Fig. 1).
(7) If the hood must be replaced, remove and
transfer
the
insulator
panel,
hinges,
latches,
bumpers, brackets, footman loop, hood lamp, support
rod, and safety latch to the replacement hood (Fig.
1).
INSTALLATION
(1) Position the hood on the vehicle and install the
screws attaching the hinge to the hood.
(2) Align the hinges with the installation reference
marks on the hood and tighten the hinge screws to
24 N·m (18 ft. lbs.).
(3) Connect the underhood lamp wire harness con-
nector.
(4) Connect the windshield washer nozzles.
(5) Connect the ground strap.
ADJUSTMENTS
ADJUSTMENT
The hood hinge screw holes are oversized to facili-
tate hood adjustment movement.
(1) Loosen the screws.
(2) Move the hood in the direction(s) required for
correct alignment.
(3) Tighten the screws.
HOOD SAFETY LATCH
REMOVAL
(1) Raise and support the hood.
(2) Remove the bolt attaching the safety latch to
the hood (Fig. 2).
(3) Remove the latch from the hood.
INSTALLATION
(1) Position the latch on the hood.
(2) Install the bolt attaching the safety latch to the
hood and tighten to 9 N·m (80 in. lbs.).
(3) Remove the support rod and close the hood.
Fig. 2 HOOD SAFETY LATCH
1 - SAFETY LATCH
2 - HOOD
23 - 36
HOOD
TJ
HINGE (Continued)
INSTRUMENT PANEL
TABLE OF CONTENTS
page
page
ACCESSORY SWITCH BEZEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
. . . . . . . . . . . . . . . . . . . . . . . . . 38
AXLE LOCK SWITCH
. . . . . . . . . . . . . . . . . . . . . . . . . 38
. . . . . . . . . . . . . . . . . . . . . . . . . . . 38
DIAGNOSIS AND TESTING - AXLE LOCK
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
. . . . . . . . . . . . . . . . . . . . . . . . . 39
BASE TRIM
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
. . . . . . . . . . . . . . . . . . . . . . . . . 40
CENTER BEZEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
. . . . . . . . . . . . . . . . . . . . . . . . . 41
CLUSTER BEZEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
. . . . . . . . . . . . . . . . . . . . . . . . . 42
GLOVE BOX
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . . . . . . 44
GLOVE BOX CHECK STRAP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
. . . . . . . . . . . . . . . . . . . . . . . . . 45
GLOVE BOX LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
. . . . . . . . . . . . . . . . . . . . . . . . . 46
GRAB HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
. . . . . . . . . . . . . . . . . . . . . . . . . 46
GRAB HANDLE BEZEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
. . . . . . . . . . . . . . . . . . . . . . . . . 47
INSTRUMENT PANEL ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
. . . . . . . . . . . . . . . . . . . . . . . . . 49
STEERING COLUMN OPENING COVER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
. . . . . . . . . . . . . . . . . . . . . . . . . 50
TOP COVER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
. . . . . . . . . . . . . . . . . . . . . . . . . 51
ACCESSORY SWITCH BEZEL
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the center bezel from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CENTER BEZEL - REMOVAL).
(3) Remove the four screws that secure the acces-
sory switch bezel to the instrument panel (Fig. 1).
Fig. 1 ACCESSORY SWITCH BEZEL
1 - BEZEL SCREWS (4)
2 - BEZEL
3 - WIRE HARNESS
4 - ELECTRICAL CONNECTORS (7)
TJ
INSTRUMENT PANEL
23 - 37
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