Jeep Wrangler TJ. Manual — part 192
INTRODUCTION
TABLE OF CONTENTS
page
page
VEHICLE IDENTIFICATION NUMBER
. . . . . . . . . . . . . . . . . . . . . . . . . . 1
VEHICLE EMISSION CONTROL INFORMATION
(VECI) LABEL
DESCRIPTION
. . . . . . . . . . . . . . . . . . . . . . . . . . 2
VEHICLE CERTIFICATION LABEL
. . . . . . . . . . . . . . . . . . . . . . . . . . 2
BODY CODE PLATE
. . . . . . . . . . . . . . . . . . . . 3
INTERNATIONAL SYMBOLS
. . . . . . . . . . . . . . . . . . . . . . . . . . 4
FASTENER IDENTIFICATION
. . . . . . . . . . . . . . . . . . . . . . . . . . 5
FASTENER USAGE
DESCRIPTION - THREADED HOLE REPAIR
METRIC SYSTEM
. . . . . . . . . . . . . . . . . . . . . . . . . . 7
TORQUE REFERENCES
. . . . . . . . . . . . . . . . . . . . . . . . . . 9
VEHICLE IDENTIFICATION
NUMBER
DESCRIPTION
The Vehicle Identification Number (VIN) plate is
located on the lower windshield fence near the left
A-pillar. The VIN contains 17 characters that provide
data concerning the vehicle. Refer to the VIN decod-
ing chart to determine the identification of a vehicle.
The
Vehicle
Identification
Number
is
also
imprinted on the:
• Vehicle Safety Certification Label.
• Frame rail.
To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check Digit at the ninth position of the Vehicle Iden-
tification Number. The check digit is used by the
manufacturer and government agencies to verify the
authenticity of the vehicle and official documenta-
tion. The formula to use the check digit is not
released to the general public.
VEHICLE IDENTIFICATION NUMBER DECODING CHART
POSITION
INTERPRETATION
CODE = DESCRIPTION
1
Country of Origin
1 = Manufactured By DaimlerChrysler
Corporation
2
Make
J = Jeep
3
Vehicle Type
4 = MPV
4
Gross Vehicle Weight Rating
E = 3001-4000 lbs.
F = 4001-5000 lbs.
5
Vehicle Line
A = Wrangler 4X4 (LHD)
4 = Wrangler 4X4 (RHD)
6
Series
3 = X
4 = Sport/Unlimited
5 = Sahara
6 = Rubicon
7
Body Style
4 = Extended Open Body
9 = Open Body
8
Engine
1 = 2.4L 4 cyl DOHC Gasoline
S = 4.0L 6 cyl Gasoline
TJ
INTRODUCTION
1
POSITION
INTERPRETATION
CODE = DESCRIPTION
9
Check Digit
0 through 9 or X
10
Model Year
5=2005
11
Assembly Plant
P = Toledo #2
12 thru 17
Vehicle Build Sequence
VEHICLE EMISSION CONTROL
INFORMATION (VECI) LABEL
DESCRIPTION
All models have a Vehicle Emission Control Infor-
mation (VECI) Label. DaimlerChrysler permanently
attaches the label in the engine compartment (Fig.
1). It cannot be removed without defacing informa-
tion and destroying the label.
The label contains the vehicle’s emission specifica-
tions and vacuum hose routings. All hoses must be
connected and routed according to the label.
The VECI label contains the following:
• Engine family and displacement
• Evaporative family
• Emission control system schematic
• Certification application
• Engine timing specifications (if adjustable)
• Idle speeds (if adjustable)
• Spark plug and gap
The label also contains an engine vacuum sche-
matic. These labels are permanently attached and
cannot be removed without defacing information and
destroying label.
VEHICLE CERTIFICATION
LABEL
DESCRIPTION
A vehicle certification label (Fig. 2) is attached to
every DaimlerChrysler Corporation vehicle. The label
certifies that the vehicle conforms to all applicable
Federal Motor Vehicle Standards. The label also lists:
• Month and year of vehicle manufacture.
• Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR’s) are
based on a minimum rim size and maximum cold tire
inflation pressure.
• Vehicle Identification Number (VIN).
• Type of vehicle.
• Type of rear wheels.
• Bar code.
• Month, Day and Hour (MDH) of final assembly.
• Paint and Trim codes.
• Country of origin.
The label is located on the driver-side door shut-
face.
Fig. 1 VECI Label Location
1 - VECI LABEL
Fig. 2 VEHICLE CERTIFICATION LABEL - TYPICAL
2
INTRODUCTION
TJ
VEHICLE IDENTIFICATION NUMBER (Continued)
BODY CODE PLATE
DESCRIPTION
BODY CODE PLATE
A metal body code plate is attached to the floor pan
under the drivers seat (Fig. 3). Disengage the snaps
attaching the carpet to the floor pan to read the
information. There are seven lines of information on
the body code plate. Lines 4, 5, 6, and 7 are not used
to define service information. Information reads from
left to right, starting with line 3 in the center of the
plate to line 1 at the bottom of the plate (Fig. 4).
The last code imprinted on a vehicle code plate will
be followed by the imprinted word END. When two
vehicle code plates are required, the last available
spaces on the first plate will be imprinted with the
letters CTD (for continued).
When a second vehicle code plate is necessary, the
first four spaces on each row will not be used because
of the plate overlap.
BODY CODE PLATE—LINE 3
DIGITS 1 THROUGH 12
Vehicle Order Number
DIGITS 13, 14, AND 15
Roof
• VJB = Soft Top Medium Gray
• VJC = Soft Top Medium Khaki
• VJG = Soft Top Dark Green
• VJK = Soft Top Dark Khaki
• VKB = Hard Top Medium Gray
• VKC = Hard Top Medium Khaki
• VKK = Hard Top Dark Khaki
DIGITS 16, 17, AND 18
Car Line Shell
• TJJ = Wrangler (LHD)
• TJU = Wrangler (RHD)
DIGIT 19
Price Class
• L = Wrangler (All)
DIGITS 20 AND 21
Body Type
• 77 = Wheel Base (93.4 in.)
• 78 = Wheel Base (103.4 in.)
BODY CODE PLATE—LINE 2
DIGITS 1,2, AND 3
Paint Procedure
DIGIT 4
Open Space
DIGITS 5 THROUGH 8
Primary Paint
(Refer to 23 - BODY/PAINT - SPECIFICATIONS)
for color codes.
DIGIT 9
Open Space
Fig. 3 Body Code Plate Location
1 - SNAP
2 - REAR CARPET
3 - BODY CODE PLATE
4 - SNAP
5 - FLOOR PAN
6 - FRONT CARPET
Fig. 4 Body Code Plate Decoding
1 - PRIMARY PAINT
2 - SECONDARY PAINT
3 - ROOF
4 - CAR LINE SHELL
5 - ENGINE
6 - TRIM
7 - VIN
8 - MARKET
9 - TRANSMISSION
10 - PAINT PROCEDURE
11 - VEHICLE ORDER NUMBER
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INTRODUCTION
3
DIGITS 10 THROUGH 13
Secondary Paint
DIGIT 14
Open Space
DIGITS 15 THROUGH 18
Interior Trim Code
DIGIT 19
Open Space
DIGITS 20, 21, AND 22
Engine Code
• ED1 = 2.4L 4 cyl. MPI Gasoline
• ERH = 4.0L 6 cyl. MPI Gasoline
BODY CODE PLATE—LINE 1
DIGITS 1, 2, AND 3
Transmission Codes
• DEH = NSG370 6 - speed Manual
• DG6 = 42RLE 4 - speed Automatic
DIGIT 4
Open Space
DIGIT 5
Market Code
• B = International
DIGIT 6
Open Space
DIGITS 7 THROUGH 23
Vehicle Identification Number (VIN)
(Refer to VEHICLE DATA/VEHICLE INFORMA-
TION/VEHICLE
IDENTIFICATION
NUMBER
-
DESCRIPTION) for breakdown of VIN code.
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart
(Fig. 5) are used to identify various instrument con-
trols. The symbols correspond to the controls and dis-
plays that are located on the instrument panel.
Fig. 5 INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
1
High Beam
13
Rear Window Washer
2
Fog Lamps
14
Fuel
3
Headlamp, Parking Lamps, Panel Lamps
15
Engine Coolant Temperature
4
Turn Warning
16
Battery Charging Condition
5
Hazard Warning
17
Engine Oil
6
Windshield Washer
18
Seat Belt
7
Windshield Wiper
19
Brake Failure
8
Windshield Wiper and Washer
20
Parking Brake
9
Windscreen Demisting and Defrosting
21
Front Hood
10
Ventilating Fan
22
Rear hood (Decklid)
11
Rear Window Defogger
23
Horn
12
Rear Window Wiper
24
Lighter
4
INTRODUCTION
TJ
BODY CODE PLATE (Continued)
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