Jeep Wrangler TJ. Manual — part 230
SPECIAL TOOLS
PULLER C-293-PA
ADAPTER C-293-39
ADAPTER C-293-40
PILOT STUDS C-3288-B
DIAL INDICATOR C-3339
WRENCH C-3281
INSTALLER C-3716-A
HANDLE C-4171
REMOVER C-4345
PULLER C-452
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REAR AXLE - 194RBI
3 - 97
REAR AXLE - 194RBI (Continued)
INSTALLER D-130
INSTALLER D-146
REMOVER D-149
DUMMY BEARINGS D-348
ADAPTER PLUG SP-3289
SPREADER W-129-B
INSTALLER W-262
BEARING REMOVER 6310
INSTALLER 6436
INSTALLER 6437
3 - 98
REAR AXLE - 194RBI
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REAR AXLE - 194RBI (Continued)
PINION DEPTH 6774
HUB PULLER 6790
WRENCH SPANNER 6958
TRAC-LOK TOOLS 6960
HOLDER FIXTURE 6965
ADAPTER KIT 6987
PULLER 7794-A
SHIM DUMMY 8107
CUP 8109
INSTALLER SCREW 8112
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REAR AXLE - 194RBI
3 - 99
REAR AXLE - 194RBI (Continued)
AXLE SHAFTS
REMOVAL
(1) With vehicle in neutral, position vehicle on
hoist.
(2) Remove brake drum.
(3) Remove differential cover and drain fluid.
(4) Rotate differential case to access pinion mate
gear shaft lock screw. Remove lock screw and shaft
from differential case (Fig. 24).
(5) Push axle shaft inward and remove axle C-clip
lock (Fig. 25).
(6) Remove axle shaft.
INSTALLATION
(1) Lubricate bearing bore and seal lip with gear
lubricant. Insert axle shaft through seal, bearing,
and engage it into side gear splines.
(2) Install C-clip lock on the axle shaft, then push
axle outward to seat C-clip lock in side gear.
(3) Insert pinion mate shaft into differential case
and through thrust washers and pinion gears.
(4) Align hole in shaft with hole in the differential
case and install lock screw with Loctite
t on the
threads. Tighten lock screw to 19 N·m (14 ft. lbs.).
(5) Install differential cover.
AXLE SHAFT SEALS
REMOVAL
(1) Remove the axle shaft.
(2) Remove axle shaft seal from the end of the axle
shaft tube with a small pry bar.
(3) Inspect the axle shaft tube bore for roughness
and burrs and remove as necessary.
INSTALLATION
(1) Wipe the axle shaft tube bore clean.
(2) Install new axle shaft seal with Installer 6437
and Handle C-4171 (Fig. 26).
(3) Install the axle shaft.
Fig. 24 MATE SHAFT LOCK SCREW
1 - LOCK SCREW
2 - PINION GEAR MATE SHAFT
Fig. 25 AXLE SHAFT C-CLIP
1 - C-CLIP LOCK
2 - AXLE SHAFT
3 - SIDE GEAR
Fig. 26 AXLE SHAFT SEAL
1 - INSTALLER
2 - SEAL
3 - AXLE SHAFT TUBE
4 - HANDLE
3 - 100
REAR AXLE - 194RBI
TJ
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