Jeep Wrangler TJ. Manual — part 542
BUZZ, SQUEAK & RATTLE KIT
ITEM
FEATURES
APPLICATIONS
SERVICE TEMP
Itch And Squeak
Tape
An abrasion resistant material
thin enough to conform to most
irregular surfaces. Stops most
itches and squeaks.
Between metal and metal,
metal and plastic, metal and
vinyl, vinyl and plastic. Interior.
Examples: Trim panels and
bezels.
-40° to 225°
Fahrenheit
(-40° to 107°
Celsius)
Black Nylon Flock
Nylon Flock with an aggressive
acrylic adhesive. Provides for
cushioning and compression fit,
also isolates components.
Water-resistant.
Between metal and metal,
metal and plastic, vinyl and
plastic.
Examples: Pull cups, bezels,
clips, ducts, top cover to glass,
cowl panel.
-40° to 180°
Fahrenheit
(-40° to 82° Celsius)
High Density
Urethane Foam
Tear resistant, highly resilient
and durable.
Between metal and metal,
metal and plastic. Water-
resistant.
Examples: I/P, heavy metal
rattles, isolating brackets.
-40° to 180°
Fahrenheit
(-40° to 82° Celsius)
Open Cell Foam
Tape
Soft foam conforms to irregular
surfaces.
Wire harness and connector
wrap.
Examples: Seals, gasket,
wiring, heat ducts.
-40° to 180°
Fahrenheit
(-40° to 82° Celsius)
Closed Cell Low
Density Foam Tape
Soft, conformable. Water-
resistant.
Wherever bulk is needed.
Prevents closing flutters and
rattles when applied to door
watershield.
Examples: Door, I/P.
-40° to 180°
Fahrenheit
(-40° to 82° Celsius)
NYE
T
Grease 880
Long life.
Suspensions.
Examples: Strut busings, sway
bars.
-40° to 390°
Fahrenheit
(-40° to 200°
Celsius)
Krytox
T
Oil
Long life. Will not dry out or
harm plastics or rubber.
When access is not possible, oil
will migrate to condition. Vinyl,
rubber, plastic, metal.
Examples: Convertible top
bushings, pull cups trim panel
inserts.
-30° to 400°
Fahrenheit
(-34° to 205°
Celsius)
Krytox
T
Grease
Long life. Will not dry out or
harm plastics or rubber.
Vinyl, rubber, plastic, metal,
glass.
Examples: Weather-strips,
backlite and windshield
moldings.
-30° to 400°
Fahrenheit
(-34° to 205°
Celsius)
23 - 10
BODY
TJ
BODY (Continued)
SPECIFICATIONS - TORQUE
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Body side guard/side bolts
5
—
45
Body side guard/support tab bolts
11
8
—
Hood assist spring bolt
3
—
25
Hood catch nuts
18
13
—
Hood catch bracket nuts
11
8
—
Hood hinge screws
24
18
—
Hood safety latch bolt
9
—
80
Bucket seat front anchor bolt
47
35
—
Bucket seat rear inboard anchor bolt
74
55
—
Bucket seat rear outboard anchor bolt
33
25
—
Liftgate glass ball stud nut
13
10
—
Liftgate glass hinge nut
6
—
53
Liftgate hinge to hardtop bolt
11
8
95
Front turning loop bolt
47
35
—
Front retractor bolt
47
35
—
Rear retractor bolt
47
35
—
Rear turning loop bolt
47
35
—
Rear belt anchor bolt
47
35
—
Rearview mirror set screw
1
—
9
Rear buckle anchor bolt
43
32
—
Side support bar to sport bar bolts
20
15
—
Side support sport bar to windshield frame bolts
32
24
—
Sport bar bracket bolt
68
50
—
Sport bar speaker pod bolts
68
50
—
Sport bar to wheelhouse bolts
40
30
—
Sport bar to cargo floor bolts
40
30
—
Tailgate hinge screws
23
17
—
Tailgate striker
71
52
—
TJ
BODY
23 - 11
BODY (Continued)
SPECIAL TOOLS
BODY
Trim Stick C-4755
TORX BIT SET C-4794-B
REMOVER, MOLDINGS C-4829-A
23 - 12
BODY
TJ
BODY (Continued)
TAILGATE
TABLE OF CONTENTS
page
page
TAILGATE OUTSIDE HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . . . . . . 13
TAILGATE HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . 14
TAILGATE LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . 14
TAILGATE LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . 15
LIFTGATE GLASS HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . 15
LIFTGATE GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . 16
LIFTGATE GLASS WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . 16
TAILGATE LOCK CYLINDER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . 16
LIFTGATE GLASS SUPPORT CYLINDER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . 16
TAILGATE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
. . . . . . . . . . . . . . . . . . . . . . . . . 17
. . . . . . . . . . . . . . . . . . . . . . . . 17
TAILGATE OUTSIDE HANDLE
REMOVAL
(1) Remove the latch from the tailgate. (Refer to
23 - BODY/TAILGATE/LATCH - REMOVAL)
(2) Remove the screws attaching the outside han-
dle to the tailgate (Fig. 1).
(3) Separate the outside handle and seal from the
tailgate.
INSTALLATION
(1) Position the seal and outside release handle on
the tailgate. and install screws.
(2) Install the screws attaching the outside handle
to the tailgate.
(3) Install the latch. (Refer to 23 - BODY/TAIL-
GATE/LATCH - INSTALLATION)
Fig. 1 TAILGATE OUTSIDE HANDLE
1 - OUTSIDE HANDLE
2 - SEAL
3 - TAILGATE
TJ
TAILGATE
23 - 13
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