Jeep Wrangler TJ. Manual — part 554
INSTALLATION
(1) Connect the electrical connector and install
console tower assembly over the park brake lever, if
equipped.
(2) Install the tower bolts.
(3) Install the mini console assembly over the
transmission and transfer case shifters.
(4) Install the console bolts.
(5) Connect the air bag deactivation switch electri-
cal connector and install the switch, if equipped.
(6) Connect the air bag deactivation switch electri-
cal connector and install the switch, if equipped.
(7) Install the auto transmission shift bezel, if
equipped. (Refer to 23 - BODY/INTERIOR/SHIFT
BEZEL - INSTALLATION)
(8) Install the manual transmission shift boot, if
equipped. (Refer to 23 - BODY/INTERIOR/SHIFT
BOOT - INSTALLATION)
(9) Install
the
cup
holder
and
trim
disc,
if
equipped. (Refer to 23 - BODY/INTERIOR/CENTER
CONSOLE CUPHOLDER ASSEMBLY - INSTALLA-
TION)
CENTER CONSOLE CUP
HOLDER
REMOVAL
(1) Using a trim stick C-4755 or equivalent,
remove the cup holder insert. (Fig. 10) and (Fig. 8)
(2) On mini console equipped models remove the
bolt and remove the cup holder. (Fig. 8)
INSTALLATION
(1) On mini console equipped models install the
cup holder and install the bolt.
(2) Tighten the bolt to 4 N·m (35 in lbs.).
(3) Install the cup holder insert.
Fig. 9 FULL CONSOLE
1 - FRONT CONSOLE
2 - BOLTS
3 - REAR TOWER
4 - BOLTS (2)
5 - ELECTRICAL CONNECTOR
Fig. 10 FULL CONSOLE CUP HOLDER
1 - FULL CONSOLE CUP HOLDER
2 - TRIM PIECE
3 - CONSOLE TOWER
23 - 58
INTERIOR
TJ
CENTER CONSOLE (Continued)
CONSOLE LOCK CYLINDER
REMOVAL
(1) Open the console cover.
(2) Remove the screw that attaches the retainer to
the lock and then remove the retainer from the lock
(Fig. 11).
(3) Remove the lock cylinder from the console
cover.
INSTALLATION
(1) Insert the assembled lock in the console cover
hole and position the retainer on the lock and install
the screw.
SPORT BAR
REMOVAL
(1) Remove hard top and/or soft top. (Refer to 23 -
BODY/REMOVEABLE
TOP/HARD
TOP
-
REMOVAL) or (Refer to 23 - BODY/REMOVEABLE
TOP/SOFT TOP - REMOVAL).
(2) Remove the door opening frames. (Refer to 23 -
BODY/INTERIOR/DOOR
OPENING
FRAME
-
REMOVAL)
(3) Remove the sunvisors. (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - REMOVAL)
(4) Remove the a-pillar weatherstrips.
(5) Remove the speaker pods. (Refer to 23 - BODY/
INTERIOR/SPORT
BAR
-
SPEAKER
POD
-
REMOVAL)
(6) Disengage center support bar cover zipper.
(7) Remove the bolts attaching the sport bars to
the center support bar (Fig. 12).
(8) Remove the bolts attaching the side support
bars to the windshield frame.
(9) Remove the bolts attaching the side support
bars to the sport bars.
(10) Separate the side support bars from the vehi-
cle.
(11) Pull back the center section of the carpet and
remove the bolts attaching the sport bar to the cargo
floor panel.
(12) Remove the bolt attaching the sport bar to the
brackets behind the door strikers.
(13) Lower the rear seat and lift rear seat to the
full forward position.
(14) Pull back wheelhouse carpet and remove bolts
attaching the sport bars to the wheelhouse.
(15) Remove
the
bolts
attaching
the
seatbelt
anchors to the wheelhouse.
(16) Carefully lift the sport bar upward and
remove it from the vehicle.
(17) If necessary, remove the pads and covers from
the sport bar.
INSTALLATION
(1) If necessary, transfer all attached components.
(2) Clean the base plate contact surface areas on
the floor and wheelhouse panels.
(3) Apply epoxy chromate primer to the attaching
hole edges for protection against corrosion.
(4) Position the sport bar base plates on the floor
and wheelhouse panels with the holes aligned.
NOTE: To prevent water seepage, apply 3M Drip-
Chek Sealant (or an equivalent product) to the
underside of the sport bar base flanges and all the
bolt heads before installation.
(5) Position the center support bar into the sport
bars correctly with the large horizontal slots facing
rearward and hole/slot facing downward.
(6) Install the bolts attaching the seatbelt anchors
to the wheelhouse.
(7) Install the bolts attaching the sport bars to the
wheelhouse
and
install
the
wheelhouse
carpet.
Tighten the bolts to 40 N·m (30 ft. lbs.).
(8) Return seat back to upright position.
(9) Install the bolts attaching the sport bar to the
cargo floor panel and install the center carpet.
Tighten the bolts to 40 N·m (30 ft. lbs.).
(10) Install the bolts attaching the sport bar to the
brackets behind the door strikers and tighten to 68
N·m (50 ft. lbs.).
(11) Position side supports at the windshield and
install the bolts attaching the side support bars to
the windshield frame. Tighten the bolts to 32 N·m
(24 ft. lbs.).
(12) Install the bolts attaching the side support
bars to the sport bars and tighten to 20 N·m (15 ft.
lbs.).
Fig. 11 CONSOLE LOCK CYLINDER
1 - ATTACHING SCREW
2 - LOCK
3 - LOCK CYLINDER
4 - RETAINER
TJ
INTERIOR
23 - 59
(13) Install the bolts attaching the center support
bar to the sport bar and tighten to 68 N·m (50 ft.
lbs.).
(14) Engage center support bar cover zipper.
(15) Install the speaker pods. (Refer to 23 - BODY/
INTERIOR/SPORT BAR - SPEAKER POD - INSTAL-
LATION)
(16) Install the a-pillar weatherstrips.
(17) Install the sun visors (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - INSTALLATION)
(18) Install the door opening frames. (Refer to 23 -
BODY/INTERIOR/DOOR
OPENING
FRAME
-
INSTALLATION)
(19) Install hard top and/or soft top. (Refer to 23 -
BODY/REMOVEABLE TOP/HARD TOP - INSTAL-
LATION) or (Refer to 23 - BODY/REMOVEABLE
TOP/SOFT TOP - INSTALLATION).
Fig. 12 SPORT BAR
1 - SIDE SUPPORT BAR
2 - CENTER SUPPORT BAR
3 - COVER
4 - COVER
5 - SPORT BAR
6 - COVER
7 - BRACKET
8 - COVER
23 - 60
INTERIOR
TJ
SPORT BAR (Continued)
A-PILLAR TRIM
REMOVAL
(1) Remove the a-pillar trim screws. (Fig. 13)
(2) Starting at the bottom, pull off the trim and
remove.
INSTALLATION
(1) Install the trim over the sports bar and posi-
tion into the top.
(2) Press the bottom into place and install the
screws.
REAR HEADER TRIM
REMOVAL
(1) Disconnect the rear window defogger electrical
connectors, if equipped.
(2) Remove the wiper motor cover and disconnect
the wiper motor electrical connector and washer
hose. (Fig. 14)
(3) Using a trim stick C-4755 or equivalent, sepa-
rate the header trim and retainer clips from the top.
(Fig. 15)
(4) Pull the wire harnesses and washer hose
through the trim panel and remove.
INSTALLATION
(1) Route the wire harnesses and washer hose
through the trim panel.
(2) Install the header trim and seat the retaining
clips fully.
(3) Connect the wiper motor electrical and the
washer hose connection.
(4) Connect the rear window defogger electrical
connectors, if equipped.
Fig. 13 A-PILLAR TRIM
1 - WINDSHIELD FRAME
2 - A-PILLAR TRIM
3 - SCREWS (3)
Fig. 14 REAR WIPER MOTOR TRIM COVER
REMOVE/INSTALL
1 - SCREW (3)
2 - TRIM COVER
3 - ELECTRICAL & WASHER HOSE CONNECTIONS
4 - WIPER MOTOR
5 - LIFTGATE GLASS
Fig. 15 REAR HEADER TRIM
1 - REAR HEADER TRIM
2 - WIRE OPENINGS (2)
TJ
INTERIOR
23 - 61
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст