Jeep Liberty KJ. Manual — part 287
REMOVER 7794-A
DUMMY SHIMS 8107
CUP 8109
REMOVER 8420A
INSTALLER 8681
PINION BLOCK 8804
INSTALLER 8805
INSTALLER 8806
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FRONT AXLE - 186FIA
KJ
COVER-DIFFERENTIAL
REMOVAL
1. With vehicle in neutral, position vehicle on hoist.
2. Remove skid plate.
3. Remove drain plug (2) from housing (3) and drain
fluid.
4. Remove oil trough (1) bolt from axle bracket.
5. Remove oil trough nut (2) from differential cover.
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FRONT AXLE - 186FIA
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6. Loosen left front axle bracket bolt (2) at cradle.
7. Remove left front axle bracket (1) bolts from the
axle and let bracket hang forward of the axle.
8. Remove vent hose from cover and remove oil
trough.
9. Remove differential cover bolts and remove cover.
INSTALLATION
1. Clean cover and mating surface.
2. Apply a bead of Mopar Axle RTV sealant (1) or
equivalent to the differential cover (2).
CAUTION: If cover is not installed within 3 to 5
minutes, the cover must be cleaned and new RTV
applied. Failure to follow these instructions will
result in a leak.
3. Install differential housing cover (1) and tighten
bolts in a criss-cross pattern to 19-26 N·m (14-19
ft. lbs.).
4. Install drain trough and tighten nut to 23 N·m (200
in. lbs.).
5. Install vent hose (2) on differential cover with new
clamp.
6. Install axle bracket to axle and tighten to 61 N·m
(45 ft. lbs.).
7. Install drain trough bolt to axle bracket and tighten
to 12 N·m (110 in. lbs.).
8. Tighten left front axle bracket cradle nut to 61 N·m
(45 ft. lbs.).
9. Install skid plate.
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FRONT AXLE - 186FIA
KJ
SHAFT-AXLE
REMOVAL
1. With vehicle in neutral, position vehicle on hoist.
2. Remove right half shaft from vehicle.
3. Remove snap ring and o-ring from axle shaft.
4. Assemble Remover 8420A blocks (3) with hammer
threads (2) on snap ring groove (1) on the shaft.
Slide collar (4) over blocks and thread slid hammer
into remover and remove shaft.
5. Slide axle shaft out of the axle tube.
INSTALLATION
1. Lubricate bearing (1) bore and seal (2) lip with gear
lubricant. Insert axle shaft through seal, bearing
and engage it into side gear splines.
NOTE: Use care to prevent shaft splines from
damaging axle shaft seal.
2. Install half shaft snap-ring and o-ring.
3. Push the axle shaft until the axle shaft snap-ring
passes through the side gear.
4. Install right half shaft.
5. Check differential fluid level.
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FRONT AXLE - 186FIA
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