Jeep Liberty KJ. Manual — part 1227
SPECIAL TOOLS
TRANSFER CASE - NV231
Puller, Slinger - MD-998056-A
Protector, Seal - 8824
Installer, Boot Clamp - C-4975-A
Installer, Seal - 8143-A
Installer, Seal - 8691
Handle, Universal - C-4171
Installer, Seal - C-4210
Installer, Bearing - 5052
Installer, Bearing - 5065
Installer, Bushing - 5066
21 - 852
TRANSFER CASE - NV231
KJ
Installer, Bearing - 8128
Remover - L-4454
Cup - 8148
Installer, Seal - 7884
Installer, Pump Housing Seal - 7888
Installer, Output Shaft Slinger - 8408
KJ
TRANSFER CASE - NV231
21 - 853
FLUID
STANDARD PROCEDURE - FLUID DRAIN AND FILL
The fill (2) and drain (3) plugs are both in the rear
case. Correct fill level is to the bottom edge of the fill
plug hole. Be sure the vehicle is level to ensure an
accurate fluid level check.
21 - 854
TRANSFER CASE - NV231
KJ
SEAL-FRONT OUTPUT SHAFT
REMOVAL
1. Raise vehicle.
2. Remove front propeller shaft. (Refer to 3 - DIFFER-
ENTIAL & DRIVELINE/PROPELLER SHAFT/PRO-
PELLER SHAFT - REMOVAL)
3. Remove front output shaft companion flange.
4. Remove seal (1) from front case with pry tool (2).
INSTALLATION
1. Install new front output seal in front case with Seal
Installer 8143-A (1) as follows:
a. Place new seal on tool. Garter spring on seal
goes toward interior of case.
b. Start seal in bore with light taps from hammer.
Once seal is started, continue tapping seal into
bore until installer tool seats against case.
2. Install the front output shaft companion flange.
3. Install the front propeller shaft. (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - INSTALLATION)
KJ
TRANSFER CASE - NV231
21 - 855
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