Jeep Liberty KJ. Manual — part 1243
11. Remove differential (1).
12. Remove differential needle bearings and both
needle bearing thrust washers from mainshaft.
13. Slide low range fork pin out of shift sector slot.
14. Remove low range fork (2) and hub (1).
15. Remove shift sector.
16. Remove the shift sector shaft seal (1).
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KJ
17. Remove the shift sector shaft bearing with an
appropriate socket (2).
INPUT GEAR/LOW RANGE ASSEMBLY
1. Remove front bearing retainer bolts.
2. Remove front bearing retainer (1). Carefully pry
retainer loose with screwdriver. Position screw-
driver in slots (2) cast into retainer.
3. Remove input gear snap-ring (2).
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TRANSFER CASE - NV242
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4. Remove input/low range gear assembly from bear-
ing with Universal Handle C-4171 (3) and Tool
7829-A (2).
5. Remove low range gear snap-ring (1).
6. Remove input gear retainer, thrust washers (1),
and input gear (3) from low range gear (2).
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7. Inspect low range annulus gear (1). The annulus
gear is not a serviceable component. If damaged,
replace gear and front case as assembly.
8. Remove oil seals from following components:
•
front bearing retainer.
•
rear retainer.
•
oil pump.
•
case halves.
DIFFERENTIAL
1. Mark differential case halves for reference.
2. Remove differential case bolts.
3. Invert differential on workbench.
4. Separate top case (1) from bottom case. Use slots
in case halves to pry them apart.
KJ
TRANSFER CASE - NV242
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