Jeep Liberty KJ. Manual — part 1224
9. The bearing bore is chamfered at the top. Install
the bearing (1) so it is flush with the lower edge of
this chamfer (2).
10. Using Remover C-4210 (2) and Universal Handle
C-4171 (1), drive input shaft bearing from inside
the annulus gear opening in the case.
11. Install locating ring on new bearing.
12. Position case so forward end is facing upward.
13. Using Remover C-4210 and Handle C-4171, drive
input shaft bearing (1) into case. The bearing
locating ring (1) must be fully seated against case
surface.
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KJ
14. Remove input gear pilot bearing by inserting a
suitably sized drift (1) into the splined end of the
input gear (2) and driving the bearing out with the
drift and a hammer.
15. Install new pilot bearing with Installer 5065 (2)
and Handle C-4171 (1).
KJ
TRANSFER CASE - NV231
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16. Remove front bearing retainer seal with suitable
pry tool.
17. Install new front bearing retainer (1) seal with
Installer 7884 (2).
18. Remove seal from oil pump housing with a suit-
able pry tool
19. Install new seal in oil pump housing with Seal
Installer 7888 (2).
20. Remove rear retainer bearing with Installer 8128
and Handle C-4171.
21. Install rear bearing in retainer with Universal Han-
dle C-4171 (1) and Installer 5052 (2).
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INPUT AND LOW RANGE GEAR
1. Install first thrust washer (5) in low range gear (3).
Be sure washer tabs are properly aligned in gear
notches.
2. Install input gear in low range gear (4). Be sure
input gear is fully seated.
3. Install remaining thrust washer (5) in low range
gear and on top of input gear. Be sure washer tabs
are properly aligned in gear notches.
4. Install retainer on input gear and install snap-ring
(1).
5. Align and install low range/input gear assembly (2)
in front case. Be sure low range gear pinions are
engaged in annulus gear (1) and that input gear
shaft is fully seated in front bearing.
6. Install snap-ring (2) to hold input/low range gear (1)
into front bearing.
KJ
TRANSFER CASE - NV231
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