Jeep Liberty KJ. Manual — part 1206
CLUTCH-LOW/REVERSE
DISASSEMBLY
1. Remove the inner overrunning clutch snap-ring (13) from the low/reverse clutch retainer (5).
2. Remove the outer low/reverse reaction plate flat snap-ring (1).
3. Remove the low/reverse clutch (3, 4) and the overrunning clutch (12) from the low/reverse clutch retainer (5) as
an assembly.
4. Separate the low/reverse clutch (3, 4) from the overrunning clutch (12).
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AUTOMATIC TRANSMISSION - 545RFE
KJ
5. Remove the overrunning clutch snap-ring (1).
6. Remove the spacer (4) from the overrunning clutch
(3).
7. Separate the inner and outer races (2) of the over-
running clutch (3).
8. Remove the overrunning clutch lower snap-ring.
9. Using Spring Compressor 8285 (2) and a suitable
shop press (1), compress the low/reverse Belleville
spring (3) and remove the split retaining ring hold-
ing the Belleville spring into the low/reverse clutch
retainer.
10. Remove the low/reverse Belleville spring (3) and
piston from the low/reverse clutch retainer. Use 20
psi of air pressure to remove the piston if
necessary.
CLEANING
Clean the overrunning clutch assembly, clutch cam, and low-reverse clutch retainer. Dry them with compressed air
after cleaning.
INSPECTION
Inspect condition of each clutch part after cleaning. Replace the overrunning clutch roller and spring assembly if any
rollers or springs are worn or damaged, or if the roller cage is distorted, or damaged. Replace the cam if worn,
cracked or damaged.
Replace the low-reverse clutch retainer if the clutch race, roller surface or inside diameter is scored, worn or dam-
aged.
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AUTOMATIC TRANSMISSION - 545RFE
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ASSEMBLY
1. Check the bleed orifice to ensure that it is not
plugged or restricted.
2. Install a new seal on the low/reverse piston. Lubri-
cate the seal with Mopar
T
ATF +4, Automatic
Transmission Fluid, prior to installation.
3. Install the low/reverse piston into the low/reverse
clutch retainer.
4. Position the low/reverse Belleville spring (3) on the
low/reverse piston.
5. Using Spring Compressor 8285 (2) and a suitable
shop press (1), compress the low/reverse Belleville
spring (3) and install the split retaining ring to hold
the Belleville spring into the low/reverse clutch
retainer.
6. Install the lower overrunning clutch snap-ring.
7. Assemble the inner and outer races (2) of the over-
running clutch (3).
8. Position the overrunning clutch spacer (4) on the
overrunning clutch (3).
9. Install the upper overrunning clutch snap-ring (1).
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10. Assemble and install the low/reverse clutch pack (3, 4) into the low/reverse clutch retainer (5).
11. Install the low/reverse reaction plate (2) into the low/reverse clutch retainer (5). The reaction plate is directional
and must be installed with the flat side down.
12. Install the low/reverse clutch pack snap-ring (1). The snap-ring is selectable and should be chosen to give the
correct clutch pack clearance.
13. Measure the low/reverse clutch pack clearance and adjust as necessary. The correct clutch clearance is 1.00-
1.74 mm (0.039-0.069 in.).
14. Install the overrunning clutch (12) into the low/reverse clutch retainer (5) making sure that the index splines are
aligned with the retainer.
15. Install the overrunning clutch inner snap-ring (13).
KJ
AUTOMATIC TRANSMISSION - 545RFE
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