Jeep Liberty KJ. Manual — part 1250
8. Align and connect propeller shafts. (Refer to 3 - DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/PROPEL-
LER SHAFT - INSTALLATION).
9. Fill transfer case with correct fluid. Check transmission fluid level. Correct as necessary.
10. Install skid plate. (Refer to 13 - FRAME & BUMPERS/FRAME/TRANSFER CASE SKID PLATE - INSTALLA-
TION)
11. Remove transmission jack and support stand.
12. Connect shift cable to transfer case range lever.
13. Lower vehicle and verify transfer case shift operation.
SPECIFICATIONS
NV242 TRANSFER CASE
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Plug, Detent
20
15
-
Bolt, Differential Case
22
16
-
Plug, Drain/Fill
27
20
-
Bolt, Front Brg. Retainer
22
16
-
Bolt, Case Half
41
30
-
Nut, Front Companion
Flange
149
110
-
Bolt, Range Lever
31
23
-
Bolt, Rear Retainer
41
30
-
Nuts, Mounting
35
26
-
Screw, Oil Pump
1.5
-
13.5
Sensor, Transfer Case
Position
27
20
-
21 - 944
TRANSFER CASE - NV242
KJ
SPECIAL TOOLS
TRANSFER CASE - NV242
Handle, Universal - C-4171
Remover - C-4210
Puller, Slinger - MD-998056-A
Installer, Bearing - 5064
Installer - 8128
Installer - 5066
Installer - 6952-A
Remover - L-4454
Cup - 8148
KJ
TRANSFER CASE - NV242
21 - 945
Seal Protector - 8824
Installer, Seal - 8691
Installer, Output Shaft Slinger - 9023
Installer, Input Gear Bearing - 7829-A
Installer, Seal - 7884
Installer, Pump Housing Seal - 7888
Installer, Bearing - 8033-A
Installer, Boot Clamp - C-4975-A
21 - 946
TRANSFER CASE - NV242
KJ
FLUID
STANDARD PROCEDURE - FLUID DRAIN AND FILL
The fill (2) and drain (3) plugs are both in the rear
case. Correct fill level is to the bottom edge of the fill
plug hole. Be sure the vehicle is level to ensure an
accurate fluid level check.
KJ
TRANSFER CASE - NV242
21 - 947
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