Jeep Liberty KJ. Manual — part 962
4. Continue raising tank until module electrical connector (7) can be connected. After connection has been made,
continue to raise tank to body.
5. Connect fuel supply line (3).
6. Connect fuel return line (6).
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FUEL DELIVERY - 2.8L DIESEL
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7. Attach two fuel tank mounting straps (4) and four
mounting bolts (3). Tighten bolts to 61 N·m (45 ft.
lbs.) torque.
8. Install fuel fill hose and hose clamp to fuel tank fit-
ting. Rotate hose until white painted index mark (3)
on hose is located to alignment notch (4) on fuel
tank fitting. Tighten clamp to 3.4 N·m (30 in. lbs.)
torque.
9. If equipped, install fuel tank skid plate, trailer hitch
and tow hooks. Refer to Tow Hooks, Trailer Hitch
or Skid Plate in 23, Body for removal/installation
procedures.
10. Lower vehicle.
11. Connect negative battery cable to battery.
12. Fill fuel tank with fuel.
13. Start engine and check for fuel leaks.
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FUEL TANK MODULE
DESCRIPTION
The fuel tank module (2) is installed in the top of the fuel tank. The fuel tank module contains the following com-
ponents:
•
Fuel reservoir
•
A separate in-tank fuel filter
•
Fuel gauge sending unit (fuel level sensor)
•
A special lockring (1) to retain module to fuel tank
•
Fuel supply line connections
•
Fuel return line connections
A separate electric fuel pump (sometimes referred to as a low-pressure fuel transfer or lift pump) is not attached
to the fuel tank module. Instead, a gear supply pump is mounted to the rear of the high-pressure fuel injection
pump. This supply pump draws fuel under a vacuum; through the fuel filter; and from the fuel tank. Refer to Fuel
Injection Pump for additional information.
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REMOVAL
The fuel tank module (2) is located on top of the fuel tank.
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