Jeep Liberty KJ. Manual — part 986
INSTALLATION
1. Install the cooler (1) / return hose assembly to the
vehicle.
2. Install the two cooler mounting bolts (2).
3. Install the grille (Refer to 23 - BODY/EXTERIOR/
GRILLE - INSTALLATION).
4. Install the return line at the reservoir.
5. Install the return line at the gear.
6. Refill the power steering fluid and check for leaks
(Refer to 19 - STEERING/PUMP - STANDARD
PROCEDURE).
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PUMP
KJ
HOSES
REMOVAL
PRESSURE HOSE
1. Siphon the power steering fluid from the reservoir.
2. Remove the radiator crossmember (Refer to 23 - BODY/EXTERIOR/RADIATOR CROSSMEMBER - REMOVAL).
3. Remove the fan (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).
4. Remove the fan shroud.
5. Remove the serpentine belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL).
6. Remove the pressure hose (2) at the pump (3).
7. Remove the pressure hose from the gear.
8. Remove the pressure hose (1) mounting bracket
bolts (2) from behind the headlamp assembly.
9. Remove the pressure hose (1) from the vehicle.
RETURN HOSE (GEAR TO THE COOLER)
NOTE: Return hose and the cooler are serviced as an assembly.
1. Siphon the power steering fluid from the reservoir.
2. Remove the radiator crossmember (Refer to 23 - BODY/EXTERIOR/RADIATOR CROSSMEMBER - REMOVAL).
3. Remove the fan (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).
4. Remove the fan shroud.
5. Remove the serpentine belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL).
KJ
PUMP
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6. Remove the return hose (4) from the gear.
7. Remove the return hose and cooler mounting
bracket bolts (1) from the front cradle.
8. Remove the return hose and cooler assembly from
the vehicle.
RETURN HOSE (RESERVOIR TO THE COOLER)
1. Siphon the power steering fluid from the reservoir.
2. Remove the return hose from the pump reservoir.
3. Remove the return hose at the cooler.
4. Remove the return hose from the vehicle.
PRESSURE / RETURN HOSE ASSEMBLY - DIESEL
1. Siphon the power steering fluid from the reservoir.
2. Remove the air box (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - REMOVAL).
3. Remove the clutch fan (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).
4. Remove the fan shroud.
5. Remove the front fascia (Refer to 13 - FRAME & BUMPERS/BUMPERS/FRONT FASCIA - REMOVAL).
6. Remove the grille and reinforcement (Refer to 23 - BODY/EXTERIOR/GRILLE OPENING REINFORCEMENT -
REMOVAL).
7. Remove the pressure line at the pump (3).
8. Remove the return hose (2) at the reservoir (1).
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KJ
9. Remove the pressure line routing bracket bolts (2)
behind the left headlight bucket.
10. Remove the pressure line mounting bracket (2) at
the frame both right and left side.
11. Remove the pressure line at the gear (4).
12. Remove the return line (2) at the gear.
KJ
PUMP
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