Engines Iveco C10,C13, Cursor 10, Cursor 13. Manual — part 65
Install the half-bearings (1) on the main bearings in the
underblock (2).
Check the installation clearance between the main journals
and the relative bearings as follows:
Using the hoist and hook 99360500 (1) mount the driving
shaft (2).
When fitting gear (1) onto drive shaft (2), the gear must be
heated for 2 hours max. in a furnace, at a temperature not
higher than 180˚C.
Let them cool down after the installation.
If changing the pin (3), after fitting it on, check it protrudes
from the crankshaft as shown in the figure.
49020
47579
47578
49021
Figure 32
Figure 33
Figure 34
Figure 35
Install the oil spray nozzles (2) and have the dowel coincide
with the block hole (3).
Install the half-bearings (1) on the main bearings.
Replacing the timing gear and oil pump
Check that the teeth of the gears are not damaged or worn,
otherwise remove them using the appropriate extractor.
Checking main journal installation clearance
1
2
24
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS
F3B CURSOR ENGINES
Base - May 2007
- Lubricate the internal screws (1) with UTDM oil and
tighten them with a torque wrench (3) to a torque of
120 Nm, using tool 99395216 (4), to an angle of 60
°,
following the diagram below.
Set two journals of the crankshaft (2) parallel to the
longitudinal axis, a section of calibrated wire. Using
appropriate hooks and tackle, mount the crankcase base (1).
60559
47579
47578
47588
60593
Figure 36
Figure 37
Figure 38
Figure 39
Figure 40
- Remove the crankcase base.
The clearance between the main bearings and their journals
is measured by comparing the width taken on by the
calibrated wire (2) at the point of greatest crushing with the
graduated scale on the case (1) containing the calibrated
wire.
The numbers on the scale give the clearance of the coupling
in millimetres. If you find the clearance is not as required,
replace the bearing shells and repeat the check.
FRONT SIDE
DIAGRAM OF SEQUENCE FOR TIGHTENING THE SCREWS FIXING THE BOTTOM CRANKCASE BASE TO THE CRANKCASE
Checking crankshaft end float
α
The end float is checked by setting a dial gauge (1) 99395603
with a magnetic base on the crankshaft (2) as shown in the
figure. If you find the clearance to be greater than as required,
replace the rear main bearing shells carrying the thrust
bearings and repeat the clearance check.
To check bench pin assembly clearance use the
screws removed during under block disassembly
seeing to replace them with new ones for definitive
assembly.
NOTE
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS
25
F3B CURSOR ENGINES
47595
47596
Figure 41
Figure 42
Place the half-bearings (1) on the main bearings in the
underblock (2).
By means of suitable equipment (1) apply silicone LOCTITE
5970 IVECO No. 2992644 to the block, as shown in the
figure.
Sealant application diagram
Fit the underblock within 10’ of the application of
the sealant.
Figure 43
49021
47581
Figure 44
Figure 45
Fit the sub-engine block and use a dynamometric wrench (2)
to tighten the outer hexagonal-grooved screws (1) to 30 Nm
according to the diagrams on the following page.
Fit the underblock by means of a suitable hoist and hooks (1).
49022
47579
Figure 46
Close the inner screws (1) to 120 Nm torque by means of
a dynamometric wrench (3), then with two further angular
phases 60
° + 55°, using tool 99395216 (4). Tighten again the
outer screws (1, Figure 45) with 60
° angular closing, using
tool 99395216 (3, Figure 45).
α
α
ASSEMBLING
THE
ENGINE
ON
THE
BENCH
NOTE
Use new screws every time the under block is
re-assembled.
NOTE
26
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS
F3B CURSOR ENGINES
Base - May 2007
60593
FRONT SIDE
stage 4:
angle
inner
screws
(55º)
60592
60594
Figure 47
stage 1:
pretightening
outer screws
(30 Nm)
FRONT SIDE
FRONT SIDE
FRONT SIDE
stage 2:
pretightenig
inner screws
(120 Nm)
stage 5:
angle
outer
screws
(60º)
FRONT SIDE
stage 3:
angle
inner
screws
(60º)
60593
60593
DIAGRAM SHOWING THE UNDERBLOCK FIXING SCREWS TIGHTENING ORDER
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS
27
F3B CURSOR ENGINES
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