Iveco Stralis AT/AD. Manual — part 102
70892
70885
70884
70893
Figure 78
Figure 79
Figure 80
Figure 81
On the drive input shaft (1), fit:
- synchronizing device assembly (15);
- thrust washer (14);
- thrust bearing (13);
- gear (10) together with circlips (9 and 12) and toothed
ring (11);
- thrust bearing (8);
- thrust washer (7);
- bushing (6) with circlip (5);
- thrust bearing (4);
- thrust washer (3);
- half rings (2).
Fit on a new safety cover (2) and notch it (
→) at three/four
equidistant points. Turn over the drive input shaft (1).
On the drive input shaft (1), fit: gear (4), key (3) and thrust
washer (2).
Fitting the drive input shaft
In the gears (4), fit: Reverse — 1
st
— 2
nd
— 3
rd
gears and toothed
rings (2) and fasten them to the gears with the circlips (1 and
3).
144
GEARBOX EuroTronic 12 AS 2301 D.D./O.D.
S
TRALIS
AT/AD
Base - January 2003
78309
78310
78311
78312
Figure 82
Figure 83
Figure 84
Figure 85
Clamp the main shaft (2) in a vice. Fit on the tube (1). Put the
shoulder spacer (3) in the ring groove (
→). Turn the spacer
(3) so that its internal toothing rests on that of the main shaft
(2).
Insert the key (4) in the spacer (3) so as to prevent rotation
and keep it in position.
Mount the 3
rd
speed gear (2), put the spacer (4) in the ring
groove (
→). Turn the spacer (4) so that its internal toothing
rests on that of the main shaft (1). Insert the key (3) in the
spacer (4) and keep it in position.
Put the spacer (3) in the ring groove (
→). Turn the spacer (3)
so that its internal toothing rests on that of the main shaft (1).
Insert the key (2) in the spacer and keep it in position.
Mount the 2
nd
speed gear (2), put the spacer (4) in the ring
groove (
→). Turn the spacer (4) so that its internal toothing
rests on that of the main shaft (1). Insert the key (3) in the
spacer (4) and keep it in position.
GEARBOX EuroTronic 12 AS 2301 D.D./O.D.
145
S
TRALIS
AT/AD
78314
78315
78316
78317
Figure 86
Figure 87
Figure 88
Figure 89
Fit on the 1
st
/2
nd
gear coupling sleeve (1) with the larger
internal groove (
→) turned to the side of the key (2).
Put the spacer (3) in the ring groove (
→). Turn the spacer (3)
so that its internal toothing rests on that of the main shaft (1).
Insert the key (2) in the spacer (3) and keep it in position.
For 16 AS 2061 gearboxes only, fit on the gear (2). Put the
spacer (5) in the ring groove (
→) so that its internal toothing
rests on that of the main shaft (1). Put the spacer (4) in the ring
groove (
→) so that its internal toothing rests on that of the
main shaft (1).
Insert the key (3) in the spacers (4 and 5) and keep it in
position.
For all gearboxes, fit on the reverse gear (2). Put the spacer
(4) in the ring groove (
→) so that its internal toothing rests on
that of the main shaft (1).
Extract the key (3) and insert it from the top side of the shaft
(1) in the groove on this and in all the spacers, so that its bent
portion goes into the hole (
→) of the shaft (1).
146
GEARBOX EuroTronic 12 AS 2301 D.D./O.D.
S
TRALIS
AT/AD
Base - January 2003
70902
70904
70903
70879
70905
Figure 90
Figure 91
Figure 92
Figure 93
Figure 94
Fit on the reverse gear coupling sleeve (3) with the bay (2)
coinciding with the key (1).
Turn over the main shaft (2) and fit on the sleeve (1) with the
bay (4) coinciding with the key (5).
Fit on the tube (3).
Using suitable pliers, tighten the ends of the circlip (2) and fit
the drive input shaft (1) onto the main shaft (3).
Splitter control fork
Disassembly - Assembly
Extract the plugs (2) from the splitter synchronizing device
coupling fork (1) and fit on the new plugs.
Gear control forks
Removal
Dismantle the gear control fork assembly (1), suitably adjusting
the ring (3) to prevent the gears simultaneously coupling and
extracting from the rod (7): the coupling fork (6)*, pin (7),
coupling fork (5), fork (2) and ring (3).
* 16 AS 2601 gearbox only
!
Make sure that the circlip (2) gets correctly positioned
in the seat of the main shaft (3).
*
*
GEARBOX EuroTronic 12 AS 2301 D.D./O.D.
147
S
TRALIS
AT/AD
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст