Iveco Stralis AT/AD. Manual — part 80
71113
Figure 8
56
GEARBOX ZF 16 S 151 D.D. - 181 D.D./O.D. - 221 D.D.
S
TRALIS
AT/AD
Base - January 2003
PART
TORQUE
Nm
kgm
1
Screws fixing splitter box
50
5
2
Screws fixing drive input shaft cover
46
4.6
3
Nut fixing oil pump
46
4.6
4
Screws fixing rear cover
50
5
5
Screws fixing drive output flange
120
12
6
Screws fixing PTO fitting cover
79
7.9
7
Screws fixing ERG* box
50
5
Screws fixing gearbox
43
4.3
Screws fixing valve to gearbox
23
2.3
Screws fixing ERG* cylinder to the box
50
5.0
Self-locking nuts fixing splitter control rods and ERG to pistons
150
15.0
Fixing screws
-
M18 x 1.5
-
M22 x 1.5
-
M24 x 1.5
35
50
60
3.5
5
6
Screw for reverse gear shaft retaining plate (if applicable)
86
8.6
Screws fixing fork on splitter control shaft
60
6
Screws fixing disengagement bearing control fork mount
150
15
Screws fixing RM gearbox bottom cover
49
4.9
Screws fixing gearbox side cover
23
2.3
Socket-head screws fixing pipes
35
3.5
Oil drain plugs
80
8.0
Oil drain plugs M38 x 1.5 with magnetic filter
140
14.0
Pressure switches / pulse transmitters
50
5.0
Screws fixing oil pump cover
46
4.6
Switches on gearbox
35
3.5
Screws fixing splitter control valve
9,5
0.9
Nut for screw fixing lever to gearbox control rod
5
4.9
Threaded pins for articulation of ERG* control fork
250z
25z
Oil vapour breather pipe
10
1
Push rods for positioning rods
50
5
ERG* = Epicyclic Reduction Gear unit
z
= Apply LOCTITE 241 on the thread
GEARBOX ZF 16 S 151 D.D. - 181 D.D./O.D. - 221 D.D.
57
S
TRALIS
AT/AD
TOOLS
TOOL No.
DESCRIPTION
99322205
Rotary stand for overhauling assemblies
99322225
Stand for supporting assemblies (to be fitted on stand 99322205)
99340205
Percussion extractor
99341003
Single-acting bridge
99341004
Single-acting bridge
99341012
Pair of brackets
58
GEARBOX ZF 16 S 151 D.D. - 181 D.D./O.D. - 221 D.D.
S
TRALIS
AT/AD
Base - January 2003
TOOL No.
DESCRIPTION
99341015
Clamp
99341019
Pair of tie rods with grips
99341020
99341021
Pair of tie rods with grips
99341022
Grips
99341024
99341025
Grips
99345058
Extractor reaction block
GEARBOX ZF 16 S 151 D.D. - 181 D.D./O.D. - 221 D.D.
59
S
TRALIS
AT/AD
TOOLS
TOOL No.
DESCRIPTION
99345092
Extractor reaction block
99347092
Pin to extract gearbox front and rear centring pins
(use with 99340205)
99360502
Rings to remove and refit reduction gear unit
99360515
Tool to extract and insert main shaft, transmission shaft and fork
assembly
99370006
Grip for interchangeable drifts
99370007
Grip for interchangeable drifts
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