Iveco Daily Euro 4. Manual — part 227
(
1
)
IVECO recommend Urania Daily ACEA B5 SAE 5W30 for benefits in terms of “fuel economy”. IVECO have already introduced this lubricant with
new vehicles
D Average speed calculated at 50 km/h
D In the case of very low mileage or anyhow under 40,000 km/year, the engine oil and filter must be changed every
12 months.
D In case of urban use of the vehicle requiring repeated regeneration of the particulate filter (on the vehicles equipped
with such component), the replacement of the engine oil filter and engine oil might be required in advance of the
scheduled time. In this case, the need to carry out this out-of-schedule operation will be signalled by the vehicle
computer.
D In case of annual covered distances of less then 40,000 km, the rear axle oil shall be changed at least every two years.
D In case of annual covered distances of less then 40,000 km, the gearbox oil shall be changed at least every three years.
6
SCHEDULED MAINTENANCE
D
AILY
E
URO
4
F1C ENGINE VEHICLES
E
i
il
E
i
Standard Services
Extra plan
Time Operations
Engine-oil
Engine
M1
M2
EP1
EP2
EP3
T1
T2
T3
T4
ACEA B5
Urania Daily
(1)
Engine F1A
Every
40,000 km
or
800 hours
Every
120,000 km
or
2,400 hours
Every
240,000 km
or
4,800 hours
Every
240,000 km
or
4,800 hours
Every
240,000 km
or
4,800 hours
Every year
at the
start of
spring
Every year
at the
start of
winter
Every
2 years
Every
3 years
Inspection and/or maintenance interventions (F1C engine vehicles)
T
f i
i
M1
M2
Type of intervention
Every 40,000 km
Every 120,000 km
yp
Every 40,000 km
or 800 hours
Every 120,000 km
or 2,400 hours
LUBRICATION, CHANGING OIL, FILTERS AND CHECKING FLUIDS
1
Changing engine oil
•
•
1
Changing engine oil filter
•
•
2
Changing fuel filter *
•
•
3
Checking hydraulic brake system fluid level
•
•
5
Changing mechanical gearbox oil
•
CHECKS IN THE ENGINE BAY
•
Checking state of auxiliary drive belts
•
•
Changing auxiliary drive belts (1)
•
CHECKS UNDER THE VEHICLE
7
Checking steering box rack covers
•
•
8
Checking wear of brake discs and shoes
•
•
6
Cleaning rear axle oil breather
•
7
Checking steering column, articulation and linkage
•
9
Checking steering box fixing
•
10
Checking universal joints and propeller shaft fixing
•
CHECKS IN THE CAB
•
Checking parking brake travel
•
•
EXTERNAL CHECKS
11
Checking headlight adjustment
•
DIAGNOSTICS
•
Check-up engine EDC system with MODUS - IT 2000 - E.A.SY.
•
ON-ROAD TESTS
•
Functional testing on the road
•
•
(1)
Replace every four years. Replace every 60.000 km under harsh conditions of use (dust and/or heat).
(*)
If the “clogged filter” warning lamp lights up on the instrument panel, the filter must be replaced before the programmed replacement interval
SCHEDULED MAINTENANCE
7
D
AILY
E
URO
EP1
EVERY 80,000 km or, in any case, every two years (or 1,600 hours’ operation)
- Changing the rear axle oil.
EP2
EVERY 240,000 km or, anyhow, every 5 years (or 4,800 hours)
- Changing the automatic tensioner of the belt driving the alternator.
- Changing the pre-heating glow plugs.
EP3
EVERY 400,000 km (or 8,000 hours’ operation)
- Replacing the timing chains, chain stretchers, camshaft drive gears, pads.
- Replacing the exhaust gas catalyst (vehicles equipped with D.P.P. particulate filter).
TI
EACH YEAR - especially in early springtime
- Check state of pollen filters.
In the case of low mileage, change the filters once a year, early each spring.
T2
EACH YEAR - before the winter season
- Check coolant density.
- Check pre-combustion chamber glow plug operation.
T3
EVERY TWO YEARS
- Change brake fluid and bleed brake fluid system.
T4
EVERY THREE YEARS - even if there is no indication of the air filter clogging
- Change cartridge and clean air filter container.
(1)
- Change engine coolant
(2)
.
(1)
Early air cleaner obstruction is generally due to particular environmental conditions. For this reason it may need to be replaced when indicated by the
sensor regardless of the replacement interval also if not specifically stated.
(2)
Paraflu
11
needs to be diluted at 50% with water, while Paraflu FE is already diluted at 50% with water.
Figure 1
109115
8
SCHEDULED MAINTENANCE
D
AILY
E
URO
4
Screw the oil filter (1) on by hand until it is in contact with the
mounting and then tighten by 3/4 of a turn (tightening torque
25 Nm). Screw the plug back on under the sump.
Pour oil into the engine through the filling-pipe (1) of the
required grade and quantity (see fluids table in the GENERAL
section).
Take out the dipstick (2). From underneath the vehicle,
remove the soundproofing guard, and fit it back on after
completing the operation. Remove the plug from the oil
sump and drain the engine oil off into a special container.
With tool 99360076 (1) disassemble oil filter (2).
109062
Figure 2
Figure 3
112722
Unscrew fuel filter container (1) and replace the cartridge, then
screw container (1) again and tighten it to 35±5 Nm.
109063
Figure 4
After checking or changing parts, test the operation
of the vehicle.
M1 SERVICE
1. Changing engine oil
1. Changing engine oil filter
2. Replacing Filtrauto type fuel filter
NOTE
The figure refers to the F1A engine.
NOTE
Before refitting the new cartridges, moisten the seal
with engine oil.
NOTE
Check the level of brake fluid. If it is low, top it up (see fluids
table in the GENERAL section).
52314
Figure 5
2. Replacing UFI Filters type fuel filter
3. Checking hydraulic brake system fluid level
Disconnect chassis cable connection (6) from electronic unit
connection (7). Release connection (7) from support bracket
(8). Remove fastener (9), unthread electronic unit (4) and put
it away accurately in order that it is not damaged or soiled.
Loosen screw (3) and unthread fuel filter (1) upwards from
support (2). Mount new filter (1) in such a way that mark (
→)
results to be aligned at the point where the ends of support
(2) join each other and tighten screw (3) at prescribed
torque. Check the conditions of seal rings (5); if they are
detected to be damaged, replace them. Mount electronic
unit (4) into fuel filter (1) up to ledge in such a way that
fastener (9) is correctly fitted into the ring-shaped grooves
of electronic unit (4). Connect connection (7) to bracket (8)
and connect connector (6) to connection (7).
SCHEDULED MAINTENANCE
9
D
AILY
E
URO
MAINTENANCE OPERATIONS
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