Iveco Daily Euro 4. Manual — part 177
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FRONT MECHANICAL SUSPENSIONS
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URO 4
FRONT MECHANICAL SUSPENSIONS
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PRINT 603.43.351
TOOLS
TOOL No.
DESCRIPTION
Hydraulic trolley for wheel removal and refitting
99321024
Tool for removing front suspension rubber bushes
99347027
Extractor to take out link pins
99347060
Extractor to take out link pins and suspension arms
99347074
Tool for link pins fixing screw
99357144
Tool for refitting front suspension rubber bushes
99374166
Remove the nut (2), withdraw the screw (3) and disconnect
the shock absorber (4) from the upper support (1).
Remove the nut (7) fastening the articulated head (6) from
the upper lever (5) to stub axle (8).
Suitably support the stub axle (8) including the brake calliper
and the wheel hub and using tool 99347074 remove the
lever (5) from the stub axle (8).
Rest the stub axle (8) on a proper stand to prevent brake fluid
pipes and electric cables tensioning.
62925
Figure 63
62924
62926
61984
Figure 64
Figure 65
Figure 66
Loosen the nut (2) and unscrew the articulated head (1)
from the upper tie rod (3).
Screw the new articulated head (1) on the tie rod (3).
Position it according to the values show in the above figure.
Remove the nut fastening the steering box tie rod kingpin (4)
from stub axle lever; use puller 99347074 (2) to remove the
kingpin (4).
Remove suspension lever (1) upper tie rod (3).
Loosen the nut (3) and loosen the threaded pin (2) until the
torsion bar (1) is completely ”released”.
500764
Lower tie rod articulated heads
replacement
500666
TORSION BARS
Removal
It differs from suspension overhaul with torsion bars
for vehicles: 35C, 40C, 45C, 50C for the following
points.
NOTE
Take note of the number of pin (2) threads above
nut (3); these data shall provide the starting point to
adjust the torsion bar after assembling..
NOTE
For left torsion bar disconnect the fuel tank.
NOTE
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FRONT MECHANICAL SUSPENSIONS
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SUSPENSION OVERHAUL
62929
Refitting
Remove the lock nut (6), the nut (7) and withdraw the
washer (5).
Remove the torsion bar (2) with the washer (1) from the
upper lever (3) and remove it from the bracket (4).
62930
Remove the torsion bar (2) including the circlip (3) and the
washer (4) from the adjustment lever (5) and remove it from
the bracket (1).
62928
62927
62931
Remove the circlip (1) from the sleeve (2) and remove it.
Figure 67
Figure 68
Figure 69
Figure 70
Figure 71
Position rubber bushes (2-5) in cross member (1).
Apply tool 99374166 (4) to bushes (2-5) as shown in the
figure.
Hold the screw (6) and tighten the nut (3) until fitting in place
the rubber bushes (2-5).
Apply tool 99347027 (5) as shown in the figure.
Hold the screw (6), tighten the nut (4) and remove the
rubber bushes (3 and 7) from the cross member (1).
Rubber bush replacement
Removal
The rubber stop plug (2) is pressure-fitted to cross
member (1) and no tool is required for its
replacement.
NOTE
FRONT MECHANICAL SUSPENSIONS
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