Iveco Daily Euro 4. Manual — part 212
50
HYDRO-PNEUMATIC SYSTEM - BRAKES
D
AILY
E
URO
4
DESCRIPTION
99386523
Flanging tool for brake system pipes
99389819
Torque wrench (0
÷ 10 Nm) with square 1/4” connection.
HYDRO-PNEUMATIC SYSTEM - BRAKES
51
D
AILY
E
URO
4
DESIGNATION
Vacuum pump
- BOSCH ES F009 D00 165 (F1A engines) - BOSCH ES F009 D00 886 (F1C engines)
Emptying time (4.5 litre tank) at a pressure of:
0.5 bar
0.8 bar
4.5 S
12.5 S
Vacuum servo brake
- Vehicles 29L - 35S - 35C Type 11”: BOSCH 0204051186 (tip: 157 mm) (combi vehicles)
Pneumatic cylinder diameter
Hydraulic (or master) cylinder diameter
Stroke
288.9 mm
25.4 mm
21 + 21 mm
- Vehicles 40C - 45 - 50 Type 10” T: BOSCH 0204021694 (dual) (tip: 157 mm)
Pneumatic cylinder diameter
Hydraulic (or master) cylinder diameter
Stroke
279.4 mm
28.57 mm
17.5 + 23.5 mm
- Vehicles 60C - 65C Type 10” T: BOSCH 31.75 (dual) (tip: 157 mm)
Pneumatic cylinder diameter
Hydraulic (or master) cylinder diameter
Stroke
267.96 mm
31.75 mm
mm
Pneumatic operated load proportioning valve
- BOSCH 796801
Ratio
0.25
- BOSCH 796803
Ratio
0,15
ABS8 system electro-hydraulic modulator/control unit (*)
- BOSCH 0 265 231 692 (vehicles 29L - 35S) - (PN IVECO spare parts 504182308 - EZ)
- BOSCH 0 265 331 896 (vehicles 5C - 45C - 50C) - (PN IVECO spare parts 504182310 - EZ)
- BOSCH 0 265 231 894 (vehicles 60C - 65C) - (PN IVECO spare parts 504182323 - EZ)
ABS8/ASR8 system electro-hydraulic modulator/control unit (*)
- BOSCH 0 265 233 360 (vehicles 29L - 35S) - (PN IVECO spare parts 504182312 - EZ)
- BOSCH 0 265 333 028 (vehicles 35C - 45C - 50C) - (PN IVECO spare parts 504182315 - EZ)
- BOSCH 0 265 233 026 (vehicles 60C - 65C) - (PN IVECO spare parts 504182325 - EZ)
ESP8 system electro-hydraulic modulator/control unit (*)
- BOSCH 0 265 234 525 (vehicles 29L - 35S) - (PN IVECO spare parts 504182317 - EZ)
- BOSCH 0 265 334 528 (vehicles 35C) - (PN IVECO spare parts 504182319 - EZ)
- BOSCH 0 265 234 522 (vehicles 40C - 45C - 50C) - (PN IVECO spare parts 504182321 - EZ)
- BOSCH 0 265 234 524 (vehicles 60C - 65C) - (PN IVECO spare parts 504182327 - EZ)
* The component shall be supplied filled with brake fluid for storing.
52
HYDRO-PNEUMATIC SYSTEM - BRAKES
D
AILY
E
URO
4
FRONT AXLE DISC BRAKES
5817
5818
5819
5823
Brake caliper cylinders:
∅
- quantity
2
2
2
- diameter
∅ mm
45
48
52
Brake lining thickness:
S
- normal
S mm
12
15
- min. allowed
S mm
2.9
÷ 3.4 (*)
∅
Disc brake diameter
∅ mm
300
290
0,2
301
0,2
290
0,2
Disc brake thickness:
- normal
S mm
28
28
0,2
30
0,2
- min. allowed
S
1
mm
8.7
8.7
9.7
S
2
mm
7.7
7.7
10.5
(*) Remaining thickness of friction material to have the light on (cutting cable)
AXLE WHEEL HUBS
Type of front axle
5817
5818
5819
5823
Wheel hub bearings
UNIT-BEARING
Wheel hub bearings end play
mm
-
-
Wheel hub bearing axial clearance adjustment
Not adjustable
Wheel hub bearing axial clearance adjustment
Not adjustable
Retaining nut torque
HYDRO-PNEUMATIC SYSTEM - BRAKES
53
D
AILY
E
URO
4
NDA
R.S.
NDA
R.G.
450511
450311/1
450310
450517/2
Brake caliper cylinders:
∅
- quantity
1
1
2
2
∅
- diameter
52C
60C
44
48
Brake lining thickness:
15
S
- min. allowed
S mm
2.9
÷ 3.4 (*)
∅
Disc brake diameter
mm
296
0,2
294
0,2
289
+0,2
−0
306
0,2
Disc brake thickness:
- normal
S mm
16
0,1
24
0,1
22
0,1
28
0,1
- min. allowed
S mm
13
19
S
1
mm
-
7.7
-
9.2
S
2
mm
-
6.7
-
7.8
Parking drum brake
Drum diameter:
Drum diameter:
- Nominal
∅ mm
-
-
172
+0,15
−0
190
+0,15
−0
Max 173 mm
Max 191
S
Brake lining thickness:
- Nominal
S mm
-
-
4.25 mm
6.2
- Min. allowed
S
1
mm
-
-
Min. 1.5 mm
Min. 3.5
Brake lining diameter:
∅
∅
Brake lining diameter:
- Nominal
∅ mm
-
-
171.2
÷171.5 189.2 ÷189.5
Brake lining width
L mm
-
-
~42
L
Brake lining width
L mm
42
G
Clearance between brake linings
G mm
0 2
÷0 5
0 3
÷0 4
Clearance between brake linings
and drum
G mm
0.2
÷0.5
0.3
÷0.4
(*) Remaining thickness of friction material to have the light on (cutting cable)
AXLE WHEEL HUBS
NDA
R.S.
NDA
R.G.
450511
450517/2
Wheel hub bearings
UNIT-BEARING
SET-RIGHT
Wheel hub bearings end play
-
0.16
Wheel hub bearings rolling torque
Nm
kgm
-
-
0
÷ 4
0
÷ 0.4
Adjustment of wheel hub bearings end play
By means of nut
Adjustment of wheel hub bearings end play
Rear axle oil
TUTELA W90/M-DA
(SAE 80 W 90)
TUTELA W140/M-DA (SAE
85 W 140)
Quantity
1.35
1.90
3
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