Iveco Daily. Manual — part 186

Revi - February 2005

TRANSMISSION

1

D

AILY

5302

Transmission

Page

DIAGNOSTICS

3

. . . . . . . . . . . . . . . . . . . . . . . . . .

TRANSMISSION REMOVAL - REFITTING

7

. . . . .

-

Removal

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

-

Refitting

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

GEAR CONTROL

8

. . . . . . . . . . . . . . . . . . . . . . .

5 S 200 - 5 S 270 - 5 S 300 - TRANSMISSIONS

9

.

6 S 300 TRANSMISSION

43

. . . . . . . . . . . . . . . . . .

6 S 380 O.D. TRANSMISSION

83

. . . . . . . . . . . . . .

6 AS 300 VD TRANSMISSION

122/1

. . . . . . . . . . . . . .

POWER TAKE-OFFS

123

. . . . . . . . . . . . . . . . . . . . .

2

TRANSMISSION

D

AILY

Base - May 2004

TRANSMISSION

3

D

AILY

Base - May 2004

DIAGNOSTICS

Main transmission operation faults:

1 - noisy transmission;

2 - noisy transmission only in reverse speed;

YES

YES

YES

Insufficient lubricating oil level.

Add TUTELA TRUCK GEARLITE oil up to
proper level.

3 - gear spontaneous disengagement;

4 - difficult speed engagement or selection;

5 - leakages of lubricant.

NO

1

Screws which fasten the transmission to the chassis are
loose.

Tighten loose screws properly.

NO

Overhaul transmission and replace worn gears.

YES

NO

Gears, bearings, synchronizer rings and sliding sleeves
worn. Springs broken.

Replace worn or damaged components.

2

Excessive backlash between gears.

NOISY TRANSMISSION ONLY

IN REVERSE SPEED

Reverse speed or connected gears damaged.

Overhaul transmission.

YES

NOISY TRANSMISSION