Iveco Daily. Manual — part 360
!
Do not ever disconnect the system batteries and do not open the general current switch with the i.c. engine running.
Do not start the engine without first connecting the batteries in a permanent manner.
!
Key storing procedures are affected by electromagnetic noise (mobile phones, etc.). Therefore, during key storing:
1. Pay attention that there are no noise sources in the cab or near keys.
2. Keys not inserted in panel must be at least at 1 metre distance.
!
Measurements in electronic control units, plug connections and electric connections to components may be carried
out only on appropriate testing lines, with special plugs and sockets. Never use improper means such as metal wires,
screwdrivers, clips or the like. In addition to the danger of a short circuit, damage to the plug connectors may also result
and this would subsequently cause contact problems.
8
ELECTRIC/ELECTRONIC SYSTEM
D
AILY
Base - May 2004
- Engine off
- Ignition switch off
- Handbrake engaged
- Neutral gear
- Fluids at normal level
GENERAL WARNINGS
- Before doing any work on the vehicle chock the wheels appropriately.
- Do not use quick chargers to start the engine. Starting must only be carried out with separate batteries or with the special
trolley.
- Make sure that the polarity on the battery terminals is correct when starting from an auxiliary trolley.
- The incorrect polarisation of the power voltage of electronic control units (for example incorrect polarisation of the batteries)
may lead to their destruction.
- When needing to disconnect the battery from the system, firstly always disconnect the battery negative cable that goes to
the engine from the negative terminal of the battery itself.
- Before connecting the battery to the system, make sure that it is well insulated.
- When seeking faults, insert a wander fuse between the battery negative terminal and the engine earth cable.
- Before removing any electrical and/or electronic components, disconnect the ground cable from the negative terminal of
the battery.
- Disconnect the battery from the system when charging it with external equipment.
- Disconnect the external charging equipment from the mains before removing its grippers from the terminals of the battery.
- Do not insert or remove the connector of electronic control units with the power on.
- With temperatures above 80 °
º
C (drying ovens) remove the electronic control units
- During electric welding work disconnect the connectors of electronic control units.
- During connection, tighten the nuts of the connectors (temperature, pressure sensors, etc.) only with the specified tightening
torque.
ELECTRIC/ELECTRONIC SYSTEM
9
D
AILY
TECHNICAL CODES
03000
Self-rectifying alternator with built in voltage regulator
08000
Starter motor
12006
Motor for adjustable mirrors
12010
Motor for locking right door
12011
Motor for locking left door
12012
Compressor for air conditioning system
12025
Power takeoff motor
12026
Motor, winch control
12027
Motor for opening or closing left side door lock
19005
Thermal starter
19010
Heater plug
20000
Starter battery
22001
Horn
22039
Bell for parking lights on signal
25003
Relay for switching on fog lights
25006
Brake lights relay
25014
Relay for enablement of parking lights with engine off
25023
Relay for disconnection of low beam lights with parking lights on
25104
Relay for switching off Retarder with ABS engaged
25209
Relay for switching off services during starting
25222
Relay for allowing connection of thermal starter
25223
Relay for allowing connection of thermal starter fuel tank with atmosphere
25307
Relay for controlling air conditioning compressor
25336
Relay for engine cooling electromagnetic joint
25337
Relay for disconnecting air-conditioning system compressor
25340
Relay, compressor operation, signal to EDC
25620
Relay for fuel filter clogged signal
25704
Relay for switching NC/NO signal for third steering axle
25705
Relay for enabling point switching on
25810
Relay for controlling diesel heating circuit
25811
Ignition timer relay (KSB)
25818
Relay for switching on heated windscreen
25837
Relay for connection of fuel pump
25858
Relay for EDC connection
25926
Relay for enablement of suspension lifting and stopping of suspension lowering function
25927
Relay for enablement of suspension lowering and stopping of suspension lifting function
25928
Relay, rear window heating
28002
Engine stopping electromagnet
30003
Multifunctional side headlight
30011
Fog light
32002
Front direction indicator
33001
Side direction indicator
33004
Side marker lamp
34000
Multifunctional rear light
34007
Stop light
34009
Rear fog lamp
35000
Number plate light
37001
Front dimensions light
39020
Ashtray light
39022
Courtesy light for cabin interior with adjustable spot light
10
ELECTRIC/ELECTRONIC SYSTEM
D
AILY
Base - May 2004
Lamp for lighting rear hatch
39026
Lamp for lighting side hatch
40011
Electronic tachograph
40030
Sender unit for electronic tachometer
40031
Sender unit for electronic tachograph
40046
Inductive type chassis height sensor (rear axle)
42035
Absolute pressure sensor
42102
Switch signalling handbrake applied
42350
Switch signalling body tilted
42351
Switch signalling air filter blocked
42354
Switch for air suspension system failure
42374
EDC clutch switch
42550
Switch signalling engine oil pressure
42552
Fuel filter clogged indicator switch
42608
Coolant pressure signalling 3-switch assembly
44031
Sender unit, fuel level indicator with w/lamp contact
44033
Insufficient brake fluid level gauge control
44036
Insufficient radiator coolant level gauge control
44037
Insufficient power assisted steering fluid level gauge control
44044
Engine oil low level indicator control
47034
Engine coolant temperature sensor (EGR)
47035
Engine coolant temperature sensor
47104
Switch for engaging engine cooling electromagnet coupling
47106
Switch for engaging diesel fuel heating
47109
Switch for connection of ignition timer (KSB)
47207
Switch/sender unit, engine water temperature indicator
48035
Engine rpm sensor
48042
Engine rpm sensor (on timing gear)
52005
Switch with built in w/l for heated rear view mirrors
52036
Switch with built in w/l for engaging windscreen heater
52082
Switch with built-in w/lamp, fog lights
52083
Switch with built-in w/lamp, hazard lights
52084
Switch with incorporated warning light for switching on rear differential lock
52090
Suspension levelling switch (ECAS)
52091
Switch with incorporated warning light for switching on rearscreen heating
52093
Switch for tail hatch locking safety
52310
Switch for adjustable mirrors
52312
Switch controlling headlamp alignment adjustment
52502
Ignition switch for services with starting
53004
Switch for headlamp washer
53041
Switch for checking EDC system
53051
Suspension lifting switch
53052
Suspension lowering switch
53300
Switch for driver's side electric window
53302
Switch for passenger side electric window
53501
Switch signalling vehicle stopped
53503
Switch signalling reversing lights
53505
Rear differential lock engaged indicator switch
53509
Switch for switching on interior lights
53565
Switch for signalling brake pedal fully pressed
53590
Switch for bonnet open signal
ELECTRIC/ELECTRONIC SYSTEM
11
D
AILY
54032
8 function steering column switch unit
58700
Led, battery charging failure
58701
Led, EDC failure
58702
Led, preheating on
58703
Led, ABS failure
58709
Trailer direction indicators ON LED
58710
Water in fuel pre-filter indicator LED
58713
Led, ECAS system failure
58715
Total power take off (PTO) ON indicator LED
58717
Led, Immobilizer on
58718
Brake system failure warning led
58719
Led per segnalazione freno a mano inserito
58720
Led, radiator water level
58722
Led, engine oil pressure (low)
58725
Led, air cleaner restriction
58728
Power steering fluid level w/lamp
58730
Engine oil level w/lamp
58735
Led for indicating rear differential lock on
58918
32-optical indicator panel
61002
3 diode holder container 3A (with + common)
61101
Diesel fuel heater resistor
61102
Rheostat for antipollution device (EGR)
61103
Variable resistance for ignition timer control (KSB)
61106
Windscreen heater resistor
61124
Resistance for rearscreen heating
64000
Electric windscreen washer pump
65000
Windscreen wiper unit
66005
Headlamp washer pump
66010
Headlamp washer timer
68000
Radio equipment
68001
Speaker
72016
13-pole coupling for 12V connection to trailer
72027
38-pole coupling for connection with IVECO
78000
Solenoid valve for connection with atmosphere from fuel tank for thermal starters
78013
Pressure regulator solenoid valve
78015
Solenoid valve to cut out third pumping element
78208
Transmission total power take-off solenoid valve
78209
Solenoid valve for antipollution devices (EGR)
78233
Vehicle raising solenoid valve assembly
78247
Solenoid valve for electronic injection
78248
Solenoid valve for variable geometry turbine order
80000
Motor for right electric window
80001
Motor for left electric window
82000
Windscreen defrosting control unit
82010
Joint between cab-bonnet cable and climate control cable
84020
Outdoor temperature sensor
85000
Cigar lighter
85005
Electrically adjustable heated rear view mirror
85022
Engine cooling electromagnet coupling
85028
Locking device for rear differential
85036
Heated air-suspended seat (driver's side)
85038
Heated air-suspended seat (driver's opposite side)
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