Iveco Daily. Manual — part 5
Revi - February 2005
GENERAL
19
D
AILY
Base - May 2004
REPLENISHING FLUIDS
IVECO RECOMMENDED LUBRICANTS
PARTS TO BE REPLENISHED
Quantity
Litres
kg
Sump + filter capacity
6.3
6.7
Sump capacity
5.2
4.6
Total dry engine capacity
6.9
6.1
Urania Daily
Urania LD 5
Engine 8140
Sump capacity:
- max level
- min level
5.2
3.5
4.6
3.1
Urania LD 5
Quantity of oil in circulation in the car-
tridge filter and heat exchanger
1.4
1.23
Total dry engine capacity
5.7
5.02
Engine F1A
Sump capacity:
- max level
- min level
4.3
3
3.78
2.65
Quantity of oil in circulation in the car-
tridge filter and heat exchanger
1
0.88
Total dry engine capacity
7.6
6.79
Engine F1C
Sump capacity:
- max level
- min level
6.6
4.29
5.81
3.78
Max. gradient negotiable by vehicle uphill/downhill with oil at minimum level 30%
!
T
l TRUCK GEARLITE
Gearbox
ZF 5S 200 - ZF 5S 270 - ZF 5S 300
2
1.8
Tutela TRUCK GEARLITE
ZF 6S 300 - ZF 6 AS 300 V.D.
2.7
2.43
ZF 6S 380 O.D.
2.2
-
Front axle:
5817
-
-
5818
-
-
5819
-
-
5823
-
-
Rear axles:
Tutela W140/M-DA (SAE 85W140)
450210
1.8
1.5
Tutela W140/M-DA (SAE 85W140)
450310
1.85
1.6
Tutela W140/M-DA (SAE 85W140)
450311/1
1.9
1.65
Tutela W140/M-DA (SAE 85W140)
450511
1.9
1.65
Tutela W140/M-DA (SAE 85W140)
450517/2
3
2.7
Tutela GI/A
Power steering
1.4
1.3
Tutela TRUCK DOT SPECIAL
Brake circuit
1.11
1
Arexons DP1
Windscreen washer
5
4.5
Paraflu
11
*
Cooling system
9
-
* = Protective anti-freeze (concentration 50%, freezing point —35
°C)
35
95
50
10
0
32
14
-10
-15
-25
o
C
o
F
-13
5
SAE 40
SAE 30
SAE
20W
SAE
10W
SAE
15W/40
SAE 5W 30
20
GENERAL
D
AILY
Base - May 2004
International lubricant description
FL Group products
Engine oil meets specifications:
ACEA B5 with synthetic base SAE 5W30
ACEA E3/E5 with mineral base
Urania Daily
Urania LD5
Differential and wheel hub oil meets specifications:
API GL-5 with mineral base SAE 85W140
API GL-5 with mineral base SAE 80W90
Tutela W 140/M - DA
Tutela W 90/M - DA (1)
Mechanical gearbox oil containing non-EP anti-wear additives
Meets specification API GL 4 SAE 75W80
Tutela Truck Gearlite
Hydrostatic transmission and power steering oil
Meets specifications: ATF-DEXRON II D
Tutela GI/A
General-purpose grease
lithium soap based grease N.L.G.I. fluidity no. 2
Tutela MR 2
Specific grease for wheel hubs and bearings
lithium soap based grease N.L.G.I. fluidity no. 3
Tutela MR 3
Hydraulic brake and clutch control fluid
In conformity with N.H.T.S.A. standards No. 116, ISO 4925
Standard SAE J 1703, IVECO STANDARD 18-1820
Tutela TRUCK DOT SPECIAL
Windscreen washer liquid
Mixture of spirits, water and surfactants CUNA NC 956-11
Tutela Professional SC 35
Concentrated protective radiator fluid
ethylene glycol based containing corrosion inhibitors,
in conformity with Iveco Standard 18-1830
Paraflu
11
(2)
(1) Specific for cold climes.
(2) 100% Paraflu to be diluted with water to 50%
Revi - February 2005
ENGINES
1
D
AILY
Engines
Page
ENGINES 8140.XXX
3
. . . . . . . . . . . . . . . . . . . . . .
ENGINES WITH ELECTRONIC
HIGH-PRESSURE
INJECTION SYSTEM
25
. . . . . . . . . . . . . . . . . . . .
- 8140.43R. 43XX/44XX
- 8140.43B. 43XX/44XX
- 8140.43S. 41XX
- 8140.43S. 43XX/44XX
- 8140.43N. 43XX/44XX
ENGINES WITH ROTARY MECHANICAL
INJECTION PUMP
209
. . . . . . . . . . . . . . . . . . . . .
- 8140.43C. 43XX
221
. . . . . . . . . . . . . . . . . . . . . . .
- 8140.63C. 40XX
249
. . . . . . . . . . . . . . . . . . . . . . .
FIA ENGINE
287
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIC ENGINE
489
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINES 8140
3
D
AILY
Base - May 2004
Engines 8140.XXX
Page
MAIN SERVICING OPERATIONS TO BE PERFORMED
ON VEHICLE ENGINE
5
. . . . . . . . . . . . . . . . . .
ENGINE REMOVAL-REFITTING
7
. . . . . . . . . . . . .
- Removal (Engine 8140.43B/R/S)
7
. . . . . . . . . . . .
- Removal (Engine 8140.43C - 8140.63)
12
. . . . . .
- Refitting
13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Checks and tests
13
. . . . . . . . . . . . . . . . . . . . . . .
- Bleending the fuel system
14
. . . . . . . . . . . . . . . . .
- Power steering system air bleed
14
. . . . . . . . . . . .
OXICAT - OXYDIZER CATALYST
(VEHICLES WITH 8140.43C - 8140.63 ENGINES)
14
- Description
14
. . . . . . . . . . . . . . . . . . . . . . . . . . .
- Cylinder head removal and refitting
15
. . . . . . . . .
- Removal
15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Refitting
16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACING BELTS
17
. . . . . . . . . . . . . . . . . . . . . . .
- Replacing air-conditioning compressor drive belt17
- Disassembly
17
. . . . . . . . . . . . . . . . . . . . . . . . . . .
- Assembly and adjusting belt tension
17
. . . . . . . . .
- Replacing water pump - alternator drive belt
17
. .
- Disassembly
17
. . . . . . . . . . . . . . . . . . . . . . . . . . .
- Assembly and adjusting belt tension
17
. . . . . . . . .
- Changing the timing system driving belt
17
. . . . . .
- Disassembly
17
. . . . . . . . . . . . . . . . . . . . . . . . . . .
- Removal
18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Refitting
19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACING WATER PUMP
20
. . . . . . . . . . . . . . . .
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