Iveco Daily. Manual — part 191
Revi - February 2005
20
5 S 200 - 5 S 270 - 5 S 300 - TRANSMISSIONS
D
AILY
Base - May 2004
TOOL NO.
DESCRIPTION
99370317
Reaction lever with extension for holding flange
99370629
Transmission support during removal from and refitting to vehicle
99371057
Bracket for supporting gearbox during overhaul
(use with 99322205-99322225)
99374091
Punch for fitting bearing external races (dia. 55
÷ 69 mm)
(use with 99370007)
99374452
Keying device to fit gasket on transmission rear cover
(use with 99370006)
99374453
Keying device to fit gasket on transmission
47369
47371
Figure 9
Figure 10
TRANSVERSE SECTION ON THE REVERSE GEAR
ANTI-ENGAGEMENT DEVICE
TRANSVERSE SECTION ON THE GEAR
SELECTION/ENGAGEMENT ROD
POSITIONING PUSH ROD
Figure 8
75420
LONGITUDINAL SECTION
Revi - February 2005
5 S 200 - 5 S 270 - 5 S 300 - TRANSMISSIONS
21
D
AILY
49368
49364
Figure 11
Figure 12
TRANSVERSE SECTION ON INTERNAL CONTROL BOX
SECTION ON GEAR ENGAGEMENT ROD POSITIONING PAWLS
Revi - February 2005
22
5 S 200 - 5 S 270 - 5 S 300 - TRANSMISSIONS
D
AILY
Base - May 2004
Fit the gearbox (1) with the bracket 99371057 (4) and secure
this to the brackets 99322225 (3) on the rotary stand
99322205 (2).
74954
51384
51383
51385
51386
51387
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Take out the fixing screws (1) and remove the gear control box (2).
Mark the assembly position of the levers (2 and 7) on their
respective shafts (1 and 8). Loosen the nuts (3) for the
retaining screws (6).
Extract the levers (2 and 7) from the shafts (1 and 8) and
extract these from the box (5). Take off the caps (4).
With a punch (3), remove the spring pin (4) and extract the
shaft (2) from the internal lever (1).
Repeat these steps for the other shaft.
Use a punch on the point shown by the arrow and eject the
O-rings and roller bushes (2) from the box (1).
Assembly
Thoroughly clean the oil vapour vent (3).
With a suitable punch, mount the roller bearings (1) in the box
(2).
530220
Gear control box
Disassembly
Remove the plug and drain off the lubricating oil.
The used oil must be disposed of according to the law
in force.
Revi - February 2005
5 S 200 - 5 S 270 - 5 S 300 - TRANSMISSIONS
23
D
AILY
530210
OVERHAULING THE TRANSMISSION
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