Iveco Daily. Manual — part 200
56
6 S 300 TRANSMISSION
D
AILY
Base - May 2004
Figure 9
Figure 10
Figure 11
87900
87901
87902
M-M
G-G
P-P
6 S 300 TRANSMISSION
57
D
AILY
Base - May 2004
Figure 12
Figure 13
Figure 14
87885
87903
87888
E-E
F-F
N-N
58
6 S 300 TRANSMISSION
D
AILY
Base - May 2004
Figure 15
Figure 16
87889
87890
D-D
A-A
Fit the gearbox (1) with the bracket 99371057 (5) and secure
this to the brackets 99322225 (3) on the rotary stand
99322205 (2).
Remove the plug (4) and drain off the lubricating oil.
51385
51386
51387
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Figure 22
Shift to neutral.
Take out the fixing screws (1) and remove the gear control box
(2).
Mark the assembly position of the levers (1 and 7) on their
respective shafts (2 and 6). Loosen the nuts (4) for the retaining
screws (5).
Extract the levers (1 and 7) from the shafts (2 and 6) and extract
these from the box (8). Take off the caps (4).
With a punch (3), remove the spring pin (4) and extract the
shaft (2) from the internal lever (1).
Repeat these steps for the other shaft.
Use a punch on the point shown by the arrow and eject the
O-rings and roller bushes (2) from the box (1).
Thoroughly clean the oil vapour vent (3).
With a suitable punch, mount the roller bearings (1) in the
box (2).
Assembly
85940
52507
85941
530220
Gear control box
Disassembly
The used oil must be disposed of according to the law
in force.
The coupling lever is bound to the stem by two snap
pins.
NOTE
6 S 300 TRANSMISSION
59
D
AILY
Base - May 2004
530210
OVERHAULING THE TRANSMISSION
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