Iveco Daily. Manual — part 70
ENGINES 8140.63
262
D
AILY
Base - May 2004
TOOL NO.
DESCRIPTION
99360498
Cylinder compression test coupling
(use with 99395682)
This differs from the analogous section for the 8140.43C engine in the exclusion of tools 99360486 - 99367121 -
99394038 - 99395098 and the addition of the following tools.
NOTE
52180
Figure 22
8140.63.4... ENGINE LONGITUDINAL SECTION
ENGINES 8140.63
263
D
AILY
Base - May 2004
52181
Figure 23
8140.63.4... ENGINE TRANSVERSE SECTION
ENGINES 8140.63
264
D
AILY
Base - May 2004
52206
52205
52207
52208
52209
Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
8140.63 ENGINE OVERHAUL
To be able to apply the brackets 99361029 to the crankcase
for securing the engine to the stand for overhauling, it is
necessary:
on the left-hand side of the engine:
- to disconnect the pipe (3) from the heat exchanger (4);
- to disconnect the pipe (7) from the side cover (6);
- to take out the screws (5 and 9) and remove the pipe
(10) complete with pipes (3 and 7);
- to disconnect the pipe (11) from the crankcase fitting;
- to disconnect the pipe (2) from the fillpipe (1);
- to remove the oil vapour condenser (8) complete with
pipes (2 - 10 - 11).
On the right-hand side, take the plug out of the crankcase to
be able to screw down the screw (3) fixing the bracket
99361029 (1) and to mount this bracket.
Mount the other bracket on the left-hand side of the crankcase
and secure them to the rotary stand 99322230 (2).
Take the plug out of the oil sump (4) and drain off the
lubricating oil.
Take out the screw (3) fixing the bracket (4) securing the
pipes (1 and 2) to the intake manifold (5).
Disconnect the pipe (2) from the cylinder head.
Take out the nuts (6) securing the pipe (1) to the water pump
(7).
Disconnect the pipe (4) from the heat exchanger (3).
Take out the screws (1 and 5) and remove the pipe (2) from
the crankcase complete with pipes (4) and pipes (1,
Figure 26).
Take out the nuts (5) for the screws (4) and disconnect the
EGR valve (3) from the sleeve (6).
Remove the intake manifold (1) and exhaust manifold (2)
from the cylinder head.
11
Disassembly engine on bench
This differs from overhauling engine 8140.43.C in
the following.
NOTE
ENGINES 8140.63
265
D
AILY
Base - May 2004
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