Iveco Daily. Manual — part 220
Figure 131/15
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6 AS 300 VD TRANSMISSION
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AILY
Revi - February 2005
TIGHTENING TORQUES
DESCRIPTION
TORQUE
DESCRIPTION
Nm
kgm
1D
Screw securing driver to main rod
9.5
0.9
2
Gearbox actuator support fastening screw
23
2.3
3
Clutch housing, screw to fasten clutch housing to crankcase
80
8
4
Constant mesh shaft cover fastening screw
23
±15%
2.3
±15%
5
J
Screw securing p.t.o. side cover
46
±15%
4.6
±15%
6
Plugs for rod preventing gear engagement
32
3.2
7
Clutch actuator fastening screws
23
2.3
8
Screw securing reverse gear shaft
23
±15%
2.3
±15%
9*
Screw securing rear cover
23
±15%
2.3
±15%
10
Electronic control unit fastening screws
9,5
0,9
11
Side plug on rear cover
35
3.5
12
Speedometer transmitter fixing
50
5
13
Screw locking sleeve for transmission coupling on main shaft
235
23.5
14
Cap
32
3.2
15D
Screw securing ball bearing retaining ring
9.5
±15%
0.9
±15%
16
Gearbox actuator fastening screws
23
2.3
17
Electric motor fastening screws
-
-
: Spread LOCTITE 5206 sealant on the contact surfaces
F Spread LOCTITE 242 on the thread
J Spread LOCTITE 510 on the thread
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TOOL NO.
DESCRIPTION
99327030
E.A.SY.
99327001
Modus station
Removal
Remove the straps (shown by arrows) that secure the
electric cable to the gearbox.
Remove reverse gear light connectors (1) and revs number
sensor (2).
Remove the power take-off electric connections (if any) from
the other side of the gearbox.
Push the safety retainer downwards, then remove the
connector form the control unit (see arrow).
Remove electric cable fastening strap (1) on the clutch
actuator side.
Press clutch actuator connector pull-back spring (1), as
shown by the arrow
Remove connector (1) from clutch actuator (2).
102134
102137
102135
102136
102138
102139
Disconnect the battery cable in engine opening.
Place the vehicle in a pit, or on an auto lift or special supporting
stands.
Figure 131/16
Figure 131/17
Figure 131/18
Figure 131/19
Figure 131/20
Figure 131/21
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6 AS 300 VD TRANSMISSION
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Revi - February 2005
GEARBOX REMOVAL/REFITTING
Remove the four clutch actuator fastening screws (1).
Take off actuator (2).
Remove screws (1) securing the starting motor to the
gearbox case front cover. Then, place it carefully in the engine
compartment.
Unscrew the four screws (2) securing drive shaft (1) to the
gearbox.
Properly secure drive shaft (1) to the chassis.
Remove the two hexagonal screws (1), then take off the
engine lower cover (opposite the axle).
102140
102143
102141
102163
102144
102145
Figure 131/22
Figure 131/23
Figure 131/24
Figure 131/25
Figure 131/26
Figure 131/27
Prior to removing the actuator, verify that the clutch
is closed. This can be done either by means of the
diagnosis instrument or by visually inspecting the
position of the fork which must be perpendicular to
the gearbox axis.
In the event that the clutch has been left open, due
to a mechanic or electric fault, the fork will be loaded
by the actuator internal spring
Therefore, avoid touching the engaging tip straight
with your hands.
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