Iveco Daily. Manual — part 325
42
HYDRO-PNEUMATIC SYSTEM - BRAKES
D
AILY
Base - May 2004
TOOL NO.
DESCRIPTION
99372249
Parking brake shoes adjusting tool
99372269
Pair of gauges to check pressure and to adjust hydraulic brakeforce
distributor
99374132
Tool for fitting wheel hub internal seal (use with 99370006)
(Axle 450517/2)
99386523
Flanging tool for brake system pipes
99389819
Torque wrench (0
÷ 10 Nm) with square 1/4” connection.
* The component shall be supplied filled with brake fluid for storing.
Revi - February 2005
HYDRO-PNEUMATIC SYSTEM - BRAKES
43
D
AILY
DESIGNATION
Vacuum pump
- BOSCH D.151-B (8140 engines) - BOSCH ES F009 D00 165 (F1A engines) - BOSCH ES F009 D00 886 (F1C engines)
Emptying time (4.5 litre tank) at a pressure of:
0.5 bar
0.8 bar
4.5 S
12.5 S
Vacuum servo brake
- Type 11”: BOSCH 0204051186 (tip: 157 mm) - 0204051187 (tip: 180 mm) (combi vehicles)
Pneumatic cylinder diameter
Hydraulic (or master) cylinder diameter
Stroke
279.4 mm
23.81 mm
21 + 21 mm
- BOSCH 136.895 (single-chamber)
Pneumatic cylinder diameter
Hydraulic (or master) cylinder diameter
Stroke
279.4 mm
25.4 mm
20.5 + 20.5 mm
- Type 11”: BOSCH 136.761 (single-chamber)
Pneumatic cylinder diameter
Hydraulic (or master) cylinder diameter
Stroke
288.9 mm
25.4 mm
21 + 21 mm
- Type 10” T: BOSCH 0204021854 (dual)
Pneumatic cylinder diameter
Hydraulic (or master) cylinder diameter
Stroke
279.4 mm
26.99 mm
20.5 + 20.5 mm
- Type 10” T: BOSCH 0204021934 (dual)
Pneumatic cylinder diameter
Hydraulic (or master) cylinder diameter
Stroke
254 mm
28.57 mm
23.5 + 17.5 mm
Pneumatic operated load proportioning valve
- BOSCH 26/08094 - BOSCH 796801
Ratio
0.25
- BOSCH 796803
Ratio
0.15
Braking calibrator for pneumatic suspensions
- BOSCH 0204031150
Ratio
0,25
ABS 5.3 system electro-hydraulic modulator/control unit (*)
- BOSCH 0 265 219 442 (vehicles 65C)
- BOSCH 0 265 219 427 (vehicles 35C - 50C)
- BOSCH 0 265 220 501 (vehicles 29L - 35S)
ABS8/ESP8 system electro-hydraulic modulator/control unit (*)
- BOSCH 0 265 231 451 (vehicles 29L - 35S; ABS8) - (PN IVECO spare parts 504075552 - EZ)
- BOSCH 0 265 234 131 (vehicles 29L - 35S; ESP8) - (PN IVECO spare parts 504065620 - EZ)
- BOSCH 0 265 231 453 (vehicles 35C - 50C; ABS8) - (PN IVECO spare parts 504075554 - EZ)
- BOSCH 0 265 231 455 (vehicles 60C - 65C; ABS8) - (PN IVECO spare parts 504075556 - EZ)
- BOSCH 0 265 234 133 (vehicles 35C; ESP8) - (PN IVECO spare parts 504075550 - EZ)
Revi - February 2005
44
HYDRO-PNEUMATIC SYSTEM - BRAKES
D
AILY
Base - May 2004
FRONT AXLE DISC BRAKES
5817
5818
5819
5823
Brake caliper cylinders:
∅
- quantity
2
2
2
- diameter
∅ mm
42
44
44
52
Brake lining thickness:
S
- normal
S mm
12
15
- min. allowed
S mm
2.9
÷ 3.4 (*)
∅
Disc brake diameter
∅ mm
276
0,2
290
0.2
276
0.2
290
0,2
Disc brake thickness:
S
- normal
S mm
22
0.2
22
0.2
26
0,1
S
- min. allowed
S mm
19
(*) Remaining thickness of friction material to have the light on (cutting cable)
AXLE WHEEL HUBS
Type of front axle
5817
5818
5819
5823
Wheel hub bearings
UNIT-BEARING
Wheel hub bearings end play
mm
-
-
0.110 min
0.140 max
Wheel hub bearing axial clearance adjustment
Not adjustable
Wheel hub bearing axial clearance adjustment
Not adjustable
Retaining nut torque
Revi - February 2005
HYDRO-PNEUMATIC SYSTEM - BRAKES
45
D
AILY
REAR AXLE DISC BRAKES
450210
450511
450311/1
450310
450517/2
Brake caliper cylinders:
∅
- quantity
1
2
2
∅
- diameter
mm
52
44
46
Brake lining thickness:
15
S
- min. allowed
S mm
2.9
÷ 3.4 (*)
∅
Disc brake diameter
mm
276
0.2
289
+0,2
−0
306
0.2
Disc brake thickness:
S
- normal
S mm
16
0.1
22
0.1
22
0.1
S
- min. allowed
S mm
13
19
19
Parking drum brake
Drum diameter:
Drum diameter:
- Nominal
∅ mm
172
+0,15
−0
190
+0,15
−0
Max 173 mm
Max 191
S
Brake lining thickness:
S
- Nominal
S mm
4.25 mm
6.2
- Min. allowed
S
1
mm
Min. 1.5 mm
Min. 3.5
Brake lining diameter:
∅
Brake lining diameter:
- Nominal
∅ mm
71.2
÷171.5
189.2
÷189.5
B k li i
idth
L
42
L
Brake lining width
L mm
~42
G
Cl
b t
b k li i
d d
G
0 2
÷0 5
0 3
÷0 4
Clearance between brake linings and drum
G mm
0.2
÷0.5
0.3
÷0.4
(*) Remaining thickness of friction material to have the light on (cutting cable)
AXLE WHEEL HUBS
450210
450511
450311/1
450517/2
Wheel hub bearings
UNIT-BEARING
SET-RUGHT
Wheel hub bearings end play
mm
-
0.16
Wheel hub bearings rolling torque
Nm
-
0
÷ 4
kgm
-
0
÷ 0.4
Adjustment of wheel hub bearings end play
Not adjustable
Retaining nut torque
Rear axle oil
TUTELA W140/M-DA (SAE 85 W 140)
Quantity
Litres
1.85
1.90
3
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