Iveco Daily. Manual — part 234
16
REAR AXLE 450210
D
AILY
Base - May 2004
TOOL NO.
DESCRIPTION
99341015
Clamp
99345057
Extractor reaction block
99348001
Extractor with locking device
99355176
Shaft bearing ring nut wrench
99370006
Handle, interchangeable drift
99370007
Grip for interchangeable punches
REAR AXLE 450210
17
D
AILY
TOOLS
TOOL NO.
DESCRIPTION
99370241
Tool for fitting drive shaft bearing
99370286
Tool to determine thickness of adjustment of bevel pinion
(use with 99395728)
99370317
Reaction lever with extension for flange retaining
99370617
Universal mounting to support axles during removal and refitting
99372236
Tool to move brake caliper piston back
99374091
Punch to fit external races of bearings (diameter 55
÷ 69 mm use
with 99370007)
18
REAR AXLE 450210
D
AILY
Base - May 2004
TOOL NO.
DESCRIPTION
99374092
Punch to fit external races of bearings (diameter 69
÷ 91 mm use
with 99370007)
99374456
Key to fit differential bevel pinion gasket (use with 99370006)
99389819
Dynamometric wrench (0
÷ 10 Nm) with 1/4” square connection
99395728
Dial gauge with mounting to be used with the tools to determine
the thickness of adjustment of the bevel pinion
Check that the air breather (1) is not clogged; otherwise,
disassemble and clean it thoroughly before refitting.
Set the entire rear axle assembly on stand 99322215.
75002
51800
51802
51803
Figure 6
Figure 7
Figure 8
Figure 9
Take out the screws (1) and remove the brake caliper (2)
with its brake linings from the mounting.
Take out the pins (1 - 2) centring/fixing the brake disc (3) to
the drive shaft (4) and remove the brake disc (3).
Before positioning the rear axle assembly on the stand for
overhauling, drain off the oil by unscrewing the side plug of
the axle housing.
525010
OVERHAULING THE REAR AXLE
ASSEMBLY
!
The drive shafts, brake disc and calipers, air breather
and differential can all be removed and refitted even
with the unit mounted on the vehicle.
!
The identification data of the rear axle unit are given
on the plate (1) fixed near to the leaf spring
attachment support.
525013
Air breather disassembly - assembly
525030
Wheel hub overhaul
!
The caliper must not be violently knocked or
dropped.
Prevent the rubber caps coming into contact with
sharp metal tools.
Do not dirty or wet the rubber caps with mineral grease or
oil.
Do not dirty the pads with liquids or grease.
Do not operate the parking brake lever before mounting on
the disc.
This makes the piston come out, decreasing the gap between
the two brake linings and jeopardizing wearability on the disc.
Should this be done unexpectedly, it is necessary to take
down the brake linings and move the piston back with tool
99372236, taking the precautions given in the BRAKES
section.
Check brake disk as described in Brakes section. On
putting away the brake disk, do not damage phonic
wheel toothing (if phonic wheel is present).
NOTE
REAR AXLE 450210
19
D
AILY
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