Iveco EuroCargo (12 to 26 t). Manual — part 101
Place the tapered roller bearing (1) in the outer ring (2). Using
the keying device 99374134 (3) fit the gasket (under a press)
in the wheel hub.
Ensure the rest surface of screw heads is free from burrs, slags
or nicks before fitting new screws (3).
The load to be applied to screw heads for driving them into
their seats must not exceed 2300 Kg.
When driving operation is completed, screws should abut
perfectly on the wheel hub face : maximum squareness toler-
ance 0,2 mm.
If the oil slinger (2) was removed in order to be replaced, coat
oil slinger and hub mating face with sealing compound that can
resist heat to temperatures of 40 to 250
°C.
36298
36299
40326
62665
Figure 14
Figure 15
Figure 16
Figure 17
Fit taper roller bearing outer races in wheel hub using handle
99370007 (1) and drift (2): 99374094 for outer bearing race
(3) and 99374094 for inner bearing race.
When fitting race (3) do not use phonic wheel (1) as
a support base.
Press fit until bearings are 5 mm from abutting end and
then complete operation by hand.
!
Refit phonic wheel (2), if necessary, by heating to a tempera-
ture of 150
°C. Ensure phonic wheel is perfectly bedded onto
hub seat after installation.
Check squareness of phonic wheel (2) as follows.
Position wheel hub (4) with taper roller bearings on base of
column drill. Interpose a spacer between base and outer bear-
ing race (5) so that wheel hub may turn.
Rest a plate (7) on the internal bearing roller ring (3).
Turn handle (8) to raise base so that drill chuck comes into
contact with plate (7) and bearings (3 and 5) are slightly pre-
loaded.
Turn wheel hub to settle bearings when pre-loading.
!
Position magnetic base dial gauge with flat base stylus as shown
in figure and turn wheel hub. Check that maximum squareness
error for phonic wheel (2) does not exceed 0,2 mm.
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AXLES IN TANDEM (INTERMEDIATE)
25
Base - February 2003
ASSEMBLING WHEEL HUBS
Lubricate the bearing seat on the sleeve and the wheel hub
seal (1) with TUTELA W 140/M-DA oil.
Position the tapered roller bearing in the wheel hub (1) and,
using the tool 99345103 (2) applied as in the figure, fit the
wheel hub (1) onto the sleeve.
Tighten nut (1). Then adjust wheel hub bearing end play as fol-
lows.
Use wrench 99355167 (2) to tighten nut (1) to a torque of
98.1 Nm (10 kgm).
36304
19366
36305
Figure 18
Figure 19
Figure 20
Fit the lock ring (2).
If the nut (1) for the locating dowel does not match any of the
lock ring holes (2) (see
→), progressively undo the adjusting
nut (1) until the lock ring can be inserted. (Consider also the
end play specification obtained with the previous operation).
Tighten nut (1) and torque it to 392.3 Nm (40
±2 kgm) using
wrench 99355167 (2).
Place a magnetic base dial gauge (1) on wheel hub (3); rest
gauge stylus on sleeve (2) and check wheel hub end play. It
should not be over 0.00
÷ 0.05 mm.
77225
Tighten nut by turning hub simultaneously in both
directions to settle bearings.
!
Figure 21
Figure 22
Loosen nut (1) to obtain an end play of 0.2
÷ 0.3 mm.
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AXLES IN TANDEM (INTERMEDIATE)
Base - February 2003
Fit the drum (1) onto the wheel hub (2).
Smear “Type B” sealing compound on both contact surfaces
between the drive shaft and the wheel hub.
Insert the drive shaft (4), screw down the screws (3) fixing the
drive shaft (4) to the hub (2) and tighten them, using a torque
wrench, to the prescribed torque.
Repeat this operation on the opposite side.
After these operations, replenish the axle housing with TUTE-
LA W 140/M-DA oil of the prescribed quantity and proceed
to check the transmitter for signalling differential locking works
properly.
Check the efficiency of the ABS sensors as described in the
“Fault-Diagnosis Guide” manual.
36307
77226
36309
Figure 23
Figure 24
Figure 25
Apply tool 99395026 (1) to the wheel hub pins and, using a
torque wrench, check that the rolling torque is no greater than:
1.96 Nm (0.20 kgm).
This torque must correspond to a maximum end float of the
bearings of 0.05 mm.
COMPONENTS OF WHEEL HUB
1. Screw - 2. Drive shaft - 3. Nut - 4. Safety ring - 5. Nut - 6. External tapered roller bearing - 7. Wheel hub - 8. Internal roller
bearing - 9. Seal - 10. “Phonic” wheel - 11. Drum brake - 12. Oil sump - 13. Rear axle sleeve.
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AXLES IN TANDEM (INTERMEDIATE)
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Base - February 2003
Lock the differential gear, operating as follows: unscrew the
screw (7) and screw it down in the hole (8): screw down the
screw fully to get the differential lock to go in.
526210 REMOVING DIFFERENTIAL GEAR —
TRANSFER BOX (with rear axle on
stand 99322215)
36344
77222
77227
77228
Figure 26
Figure 27
Figure 28
Figure 29
Use retainer 99370317 (3) to stop flange (1) rotation. Un-
screw drive flange (1) retaining nut using wrench 99355131
(2) and torque adaptor (4).
Remove screws (5) and disconnect axle housing output shaft
mounting (6).
Loosen differential carrier (1) retaining screws. Screw in three
screws to be used as extractors and separate differential
carrier from axle housing by means of eyebolts and metal
ropes.
Coat the axle housing to differential mating face with sealant.
Insert differential in axle housing. Tighten nuts (1) and screws
with lock washers to the specified torque using a torque
wrench (2).
Fit differential axle shafts as described in 525030 operation.
Backout screw (3) to release the differential lock device; insert
screw in its seat.
!
Use mounting 99370616 for differential carrier re-
moval with axle assembled on vehicle.
REFITTING
DIFFERENTIAL
GEAR
—
TRANSFER BOX (with rear axle on stand
99322215)
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12-26 t
28
AXLES IN TANDEM (INTERMEDIATE)
Base - February 2003
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