Iveco EuroCargo (12 to 26 t). Manual — part 123
E
URO
C
ARGO
T
ECTOR
12-26 t
36
FRONT AXLE 5845
Base - February 2003
E
URO
C
ARGO
T
ECTOR
12-26 t
FRONT AXLES 5842/5 - 5851/5
37
Base - February 2003
Front axles 5842/5 - 5851/5
Page
DESCRIPTION
39
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Characteristic angles
41
. . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS AND DATA
43
. . . . . . . . . . . . . . .
DIAGNOSTICS
45
. . . . . . . . . . . . . . . . . . . . . . . . . . .
TIGHTENING TORQUES
48
. . . . . . . . . . . . . . . . . . .
TOOLS
49
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT WHEEL SET UP
53
. . . . . . . . . . . . . . . . . . . .
- Setting of clips and headlights
53
. . . . . . . . . . . . .
- Electronic compensation for rim maladjustment
54
- Wheel alignment
54
. . . . . . . . . . . . . . . . . . . . . . .
- Toe-in check
55
. . . . . . . . . . . . . . . . . . . . . . . . . .
- Check of wheel inclination (Camber)
55
. . . . . . .
- Check upright angle of inclination (King Pin)
and clearance angle (Caster)
55
. . . . . . . . . . . . . .
- Check steering angles
56
. . . . . . . . . . . . . . . . . . .
OVERHAUL OF THE FRONT AXLE ASSY
57
. . . . . .
- Removal and refitting of wheel hubs
57
. . . . . . . .
- Sealing ring replacement
57
. . . . . . . . . . . . . . . . .
- Wheel hubs refitting
58
. . . . . . . . . . . . . . . . . . . .
- End play adjustment of wheel hub bearings
58
. .
- Rolling torque survey
58
. . . . . . . . . . . . . . . . . . .
REPLACEMENT OF WHEEL HUB BEARINGS
59
. . .
REPLACEMENT OF STUD BOLTS FOR
WHEEL CLAMPING
60
. . . . . . . . . . . . . . . . . . . . .
CROSS TIE ROD REMOVAL AND REFITTING
60
. .
REPLACEMENT OF CROSS TIE ROD
ARTICULATED JOINTS
61
. . . . . . . . . . . . . . . . . . .
CROSS TIE ROD LEVER REMOVAL AND
REFITTING
61
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E
URO
C
ARGO
T
ECTOR
12-26 t
38
FRONT AXLES 5842/5 - 5851/5
Base - February 2003
LONGITUDINAL TIE ROD LEVER REMOVAL
AND REFITTING
61
. . . . . . . . . . . . . . . . . . . . . . . .
STEERING KNUCKLE PIN REMOVAL AND
REFITTING
61
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Removal
61
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Refitting
62
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Check and adjustment of clearance between
steering knuckle and axle
63
. . . . . . . . . . . . . . . .
STEERING KNUCKLE PIN BEARING
REPLACEMENT
64
. . . . . . . . . . . . . . . . . . . . . . . . .
CHECKS AND MEASUREMENTS OF THE
AXLE UNIT
65
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Check flatness of leaf spring surfaces
compared to holes for steering knuckle pins
65
.
- Check hole inclination for steering knuckle pins
66
73841
Figure 1
The front axle has a steel structure with a double “T” section having at the end steering knuckles.
The steering knuckles’ connection is made through pins integral with the axle body and by means of four roller bearings set with
interference in the holes of the steering knuckles’ embossing.
The wheel hubs are supported by two conical roller bearings set on the steering knuckle shank and adjustable by a threaded ring.
SECTION OF FRONT AXLE 5842/5 (F 5021) WHEEL SIDE
E
URO
C
ARGO
T
ECTOR
12-26 t
FRONT AXLES 5842/5 - 5851/5
39
Base - February 2003
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