Iveco EuroCargo (12 to 26 t). Manual — part 61
E
URO
C
ARGO
T
ECTOR
12-26 t
88
GEARBOX 2870.9
Base - February 2003
TOOL No.
DESCRIPTION
99342143
Peg for removing reverse gear shaft (to use with 99340205)
99345058
Thrust block for pullers
99348004
Universal extractor for interiors 5 to 70 mm
99355081
Bush for disassembling and assembling motion outlet flange nut
(use with 99370317)
99355131
Wrench (55 mm) for gearbox sun gear retaining nut
99370006
Handle for interchangeable beaters
E
URO
C
ARGO
T
ECTOR
12-26 t
GEARBOX 2870.9
89
Base - February 2003
TOOL No.
DESCRIPTION
99370007
Handle for interchangeable beaters
99370130
Tool for holding the sun gear during nut removal and refitting
99370317
Reaction lever with extension for retaining flanges
99370349
Tool for fitting gasket on gearbox front cover (to use with
99370006)
99370466
Gauge base for transmission shaft bearing adjustment (to use with
99395604)
99370629
Support for holding gearbox during removal and refitting from/on
vehicle
E
URO
C
ARGO
T
ECTOR
12-26 t
90
GEARBOX 2870.9
Base - February 2003
TOOL No.
DESCRIPTION
99374092
Beater for outer bearing race assembling (69-91) (use with
99370007)
99374229
Tool for refitting gasket on gearbox rear cover
99381125
Pliers for removing gearbox split rings
99395604
Comparator (0-10 mm)
99396031
Gauged rings for adjusting transmission shaft bearings (to use with
99370466)
71005
Figure 3
GEARBOX 2870.9 DISENGAGEMENT/RE-ENGAGEMENT
!
Before carrying out disengagement/re-engagement
operations, disconnect battery cables and place the
vehicle under safety conditions.
Disengagement
Lift the calender and turn the cabin over.
- loosen securing bolt (23), unscrew securing nuts (24)
and detach air piping supporting bracket (22);
- unscrew securing nut (2) and detach air piping
supporting bracket (1);
- unscrew securing nuts (19) and detach bracket (20) of
reaction tie-rod (18);
- loosen securing screw (6) and detach from gearbox the
gears control lever completed with tie-rod (3) and
reaction tie-rod (18);
- disconnect reverse gear switch electric connection (16)
and range-change switch electric connection (8);
- unscrew securing nuts (21) of clutch bell to engine that
will be able to be reached with difficulty from the lower
vehicle part.
- rotate deadening guard locking rivets below the gearbox
and remove the deadening guard;
- detach transmission shaft (9) as described in the related
section;
- disconnect air piping (13) from exhaust piping (11);
- detach terminal exhaust piping, operating on securing
clip (14) bolt and on support band (12) bolt (10);
- unscrew securing screws (4) and detach clutch control
operating cylinder (5);
- disconnect electric connection (15) of odometer sensor;
- unscrew securing screw (17) and detach air piping
support bracket;
- place an hydraulic jack equipped with support 99370629
under the gearbox;
- unscrew the remaining securing nuts of clutch bell to
engine, move the gearbox backwards and lowering the
jack remove it from below the vehicle.
Re-engagement
Suitably reverse the operations carried out for
disengagement and tighten securing screws and
nuts at the required torque.
!
Upon re-engaging the gearbox, pay attention that
the clutch control lever fork is correctly meshed to
the thrust bearing.
E
URO
C
ARGO
T
ECTOR
12-26 t
GEARBOX 2870.9
91
Base - February 2003
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