Iveco EuroCargo (12 to 26 t). Manual — part 88
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Figure 16
Figure 17
Figure 18
Figure 19
Mount snap ring (1), cup (3), springs (4 and 5), cup (6) and
snap ring (7) on rod (2).
Fit a new seal ring (3) on cover (4), then mount the same with
a new gasket (2) and bracket (6) on case (1). Fasten the screws
by means of washers (5) and tighten them to the specified
torque.
Insert cap (2) in the case, then fasten switch (3) by tightening
it to the specified torque. Fasten vent (1) and tighten it to the
specified torque.
Place selector (3) in case (1) in the same position taken note
of upon disassembling, then insert rod (4) and link with plug
(2).
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Insert pin (4) and spring (3) into the case.
Mount small cover (2) with a new gasket (5), then fasten
screws (1) to the specified torque.
Figure 20
!
When removing plug (2), properly support rod (4) to
prevent blows caused by ramming from affecting the
case bushings.
!
Fit new snap rings.
GEARBOX EATON FSO 5206B
E
URO
C
ARGO
T
ECTOR
12-26 t
202
Base - February 2003
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Figure 21
Figure 22
Figure 23
Fit a new sleeve (3) onto the case.
Mount lever (4) on rod (2) so that the assembly reference
marks match one another. Fasten screw (1) to the specified
torque.
Fit the gear drive case (2) back to the gearbox, then tighten
the screws to the specified torque.
PARTS MAKING UP THE GEAR DRIVE CASE.
!
The seal gasket placed in the case must be replaced
only if it is damaged.
GEARBOX EATON FSO 5206B
E
URO
C
ARGO
T
ECTOR
12-26 t
203
Base - February 2003
Turn the gearbox upside down.
Eject the elastic pin by means of a suitable punch (4).
Remove protecting cap (6). Use a punch and take, by acting
in the direction of the arrow, arbor (5) out of clutch bell (1)
and fork (3), then remove the latter.
Remove screws (2) and take clutch bell (1) off the front case.
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Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
Stop rotation of flange (1) by applying lever 99370317 (2) to
the same, then remove retaining nut (3).
Take flange (3) out of the output shaft by means of an
extractor made up of bridge 99341003 (1) and brackets
99341017 (2) applied as shown.
Place the gearbox in a vertical position.
Remove screws (1) then take off cover (2).
Remove small cover (3) and snap ring (4) below.
Take off arbor (2) by means of striking extractor 99340205
(1).
Remove reverse gear (4) complete with shoulder rings (3),
roller bearings (5) and spacer ring (6).
GEARBOX EATON FSO 5206B
E
URO
C
ARGO
T
ECTOR
12-26 t
204
Base - February 2003
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Figure 29
Figure 30
Figure 31
Figure 32
Figure 33
Figure 34
Remove screws (1) and take off cover (2), spacer (3) and
adjusting ring (4).
Remove screws (6) and take off cover (5).
Remove snap ring (2) retaining bearing (4) to the motion inlet
shaft (1), then remove spacer (3).
Put the gearshift in neutral.
Remove screws (1) and take gear drive case (2) off the
gearbox.
Remove screws (1), take off small cover (2) with gasket (3),
then take out spring (4) and pin (5).
Remove screws (1) with the washers and take out fork
trunnions (2) complete with seal ring (3).
Take note of the position of screws (7) and screws with nuts
(4), then remove them. Take front half case (5) off rear half
case (6).
Remove fork (2) complete with dowels (1) from sliding sleeve
(4) and selector (3).
GEARBOX EATON FSO 5206B
E
URO
C
ARGO
T
ECTOR
12-26 t
205
Base - February 2003
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